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  • Diaphragm well pumps and delivery

    ello. So I am trying to get more efficient in my energy usage for my water pumping. I have a 24v system and 24v batteries. I use a whole lot of water for agriculture stuff. Right now I have an ac pump running off inverter but it has to go. My well is low yield (2.7 gpm) but it never goes dry. It's 200ft but I don't know what the water level is.
    I'm hoping to get by with about 1500 gallons a day. I want to use a diaphragm pump to pump around the clock. Couldn't find much for options. I think I'm going to use a nemo. It is only rated for intermittent duty so I will probably run a cycle timer on it. 30 min on, 5 minutes off. Any longer of a break and I wouldn't get the water I need. The nemo is 24v so it could plug into my batterys. If anyone has a better option it would be great to hear.

    Also, I have some 12v delivery pumps for pumping out of my tanks. Small shurflow 3gpm. If I used a step down transformer to connect it to my 24v batteries, would it be wasting power when it is not in use?

    Thanks!

  • #2
    Isn't a diaphragm pump, a suction lift pump? Can you put one down a well hole ? Suction only works for about 20' down, then you reach the physical limits of suction,
    Powerfab top of pole PV mount (2) | Listeroid 6/1 w/st5 gen head | XW6048 inverter/chgr | Iota 48V/15A charger | Morningstar 60A MPPT | 48V, 800A NiFe Battery (in series)| 15, Evergreen 205w "12V" PV array on pole | Midnight ePanel | Grundfos 10 SO5-9 with 3 wire Franklin Electric motor (1/2hp 240V 1ph ) on a timer for 3 hr noontime run - Runs off PV ||
    || Midnight Classic 200 | 10, Evergreen 200w in a 160VOC array ||
    || VEC1093 12V Charger | Maha C401 aa/aaa Charger | SureSine | Sunsaver MPPT 15A

    solar: http://tinyurl.com/LMR-Solar
    gen: http://tinyurl.com/LMR-Lister

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    • #3
      Diaphragm pumps are positive displacement pumps. Most are inline pumps but the ones for Wells are submersible. The neemo and shurflo 9300 are the only 2 i really know of. They have identical specs it seems. Both are advertised as being able to pump 240ft of head. I will likely put it at around160ft. The memo is supposed to use about 90w of dc and produce 1.3gpm at that head and is only 240$.
      I'm trying to find the most efficient way to get the large quantity of water i need. There has to be a better diaphragm pump.

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      • #4
        Originally posted by Mike90250 View Post
        Isn't a diaphragm pump, a suction lift pump? Can you put one down a well hole ? Suction only works for about 20' down, then you reach the physical limits of suction,
        No. Shurflo 9300 series are diaphragm pumps.

        I do run a Shurflo 9300 solar direct on my well. Do you need that kind of production year round or just through the summer? Mine will fill a 300 gallon stock tank in about 2 hours and could possibly pump 1200 gallons in a day. It possibly could do more if we put the solar panel on a tracker. Cistern is 350 gallons with a float switch so it never has to pump that much.

        Well is 185' deep with a static level of 66' and 3 gpm production rating. The 3 gpm was in the late fall when we had it drilled so I think it might be higher in the spring or summer.

        WWW

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        • #5
          Originally posted by Mike90250 View Post
          Isn't a diaphragm pump, a suction lift pump? Can you put one down a well hole ? Suction only works for about 20' down, then you reach the physical limits of suction,
          No, it is not.

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          • #6
            How big of storage tanks do you have that you pump out of? Do you have a house ran off solar too? Does it pump out of them for both the house and irrigation? Do you have a generator for backup power? If so how often do you run it? What do you think the water level is in your well?

            I would recommend setting whatever pump you get close to the bottom so you have more of a supply in the well casing. Some wells get worse over time so it is easier to put it all the way down to begin with (or as deep as the pump is able to produce from). The only disadvantage from going all the way down is the cost of pipe and wire.


            I don't have much experience with the diaphragm pumps but most of it has been bad. I would recommend going to a grundfos or lorentz pump if you can afford it.

            Brian

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            • #7
              My house is solar also. No power poles out here. I have a diesel backup gen. It runs when it has to with auto start. I don't know what the level is until I pull it up. The reason I want to go diaphragm is the low power usage per gallon.
              have a grundfos sq flex in a different well but it uses allot of power. Bit this week is low yielding and Pumping the hours I have to adds up. From what I hear diaphragm pumps are less reliable and will fail sooner but they just use less power. It's worth pulling up and replacing for the low power usage.

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              • #8
                If you are worried about efficiency I would run them off solar direct instead of going through batteries. If you have a storage tank at the surface it should work fine. You could run them off batteries when the tank get below a certain level (automatically with some clever switches). It depends a lot on water level. Do you have two wells tied together then or just one?

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                • #9
                  The wells and their jobs are seperate. The one that has the sqflex is not at the house and does not have a real solar system or batteries. Just pumps when the sun shines. It's a terrible set-up. Hardly puts out any water. Maybe 300 gallons a day. That one is only 150ft.
                  I don't know if the sq is really that much more efficient then a regular ac 1/2 hp pump. I guess it does have inverter loss but that's not really that much. I know they are somewhat vfd's and they use less power when not working at full tilt unlike the ac pump that is 800w all the time. But if I put the ac pump on a timer that lets it fill up before it pumps and am getting 5gpm I just am not sure if the grundfos is much better.

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                  • #10
                    Because you have a battery bank at your house I would agree it wouldn't be a huge step up to go with the grondfos. I'm also wouldn't think it would be worth it to change out to a diaphragm pump running off of batteries. Could you add more solar panels to charge the batteries and get more bang for you buck? It is a shame your well won't produce more gpm so you could just pump during sunshine hours, but you deal with what is available under your ground.

                    Do you have the specifics of the grundfos pump you currently have (what are you powering it with?) just trying to figure out why it wouldn't be producing more.

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                    • #11
                      I could get more solar. I don't mind that. I probably will soon anyway. I don't mind burning a little diesel either to charge. The problem is my batteries are getting old. They are rented used forklift batteries and they need replacements. I am not ready to spend 10k on batteries right now. They could easily handle all night pumping with 91w of dc though.

                      My other well that has the grundfos is 30 ft shallower. It's an sqflex helical 3". Few solar panels. The issue with that well is likely not the pump and it can't be put lower. It pumps for a minute and then stops. I'm assuming to avoid running dry.

                      Maybe the diaphragm pump and battery bank would be better suited for the shallow well, and I need something that can produce more but still efficient in the deep well.
                      Does anyone know of any efficient inexpensive ac pumps for the deeper well? I don't care about soft starting. I have 7kw of inverters.

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                      • #12
                        Does anyone know of any efficient inexpensive ac pumps for the deeper well? I don't care about soft starting.
                        Go to your local well / pump supply house. Tell them you want a pump for ____ feet down, and ____ psi on top. At ____ GPM You want 240V 3 wire (3 wire=easier start and 240 needed to keep voltage up with the long deep hole of 300')
                        The standard pumps are the cheapest and easiest to locate. pump and controller box should be <$600. power cable, 300' of 10 or 12ga is going to be pricey. Should be doable under 1 hp unless you really need a lot of water.
                        Powerfab top of pole PV mount (2) | Listeroid 6/1 w/st5 gen head | XW6048 inverter/chgr | Iota 48V/15A charger | Morningstar 60A MPPT | 48V, 800A NiFe Battery (in series)| 15, Evergreen 205w "12V" PV array on pole | Midnight ePanel | Grundfos 10 SO5-9 with 3 wire Franklin Electric motor (1/2hp 240V 1ph ) on a timer for 3 hr noontime run - Runs off PV ||
                        || Midnight Classic 200 | 10, Evergreen 200w in a 160VOC array ||
                        || VEC1093 12V Charger | Maha C401 aa/aaa Charger | SureSine | Sunsaver MPPT 15A

                        solar: http://tinyurl.com/LMR-Solar
                        gen: http://tinyurl.com/LMR-Lister

                        Comment


                        • #13
                          I have a 800w 120v 1/2 hp pump in there now. Well is only 180 ft deep. I have pressure to spare and am using a pressure tank. I can only get 2.7gpm so 800w just doesn't seem worth it.
                          I'm wondering if it would make the most sense if i kept the existing ac pump. Took off the pressure tank and switch. Put a timer on the pump so it's only pumping when my well is full so im getting more then 2.7 gpm.
                          Do you think I would get more flow if i removed the pressure tank?
                          I really want to ditch the tank and get a smaller pump, but I just don't know of ac pumps less then 1/2 hp that use less then 800w ac.

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                          • #14
                            You better talk to a Well guy. Taking off a pressure tank should have no effect on a well's production. If the ground strata only allows 2.7gpm - you need to Frack it to get any more.
                            Powerfab top of pole PV mount (2) | Listeroid 6/1 w/st5 gen head | XW6048 inverter/chgr | Iota 48V/15A charger | Morningstar 60A MPPT | 48V, 800A NiFe Battery (in series)| 15, Evergreen 205w "12V" PV array on pole | Midnight ePanel | Grundfos 10 SO5-9 with 3 wire Franklin Electric motor (1/2hp 240V 1ph ) on a timer for 3 hr noontime run - Runs off PV ||
                            || Midnight Classic 200 | 10, Evergreen 200w in a 160VOC array ||
                            || VEC1093 12V Charger | Maha C401 aa/aaa Charger | SureSine | Sunsaver MPPT 15A

                            solar: http://tinyurl.com/LMR-Solar
                            gen: http://tinyurl.com/LMR-Lister

                            Comment


                            • #15
                              Unfortunately well places haven't been much help. The well RECOVERS at 2.7gpm. When it is full I get much more. During my well test last year I got 8gpm for the first half hour of the test. It takes about an hour or longer to get down to 2.7gpm. But whatever gpm it is pumping, it still uses 800w.
                              That's why I am thinking about putting it on a timer. Pump for 30 minutes. Let the well fill for 30 minutes. Pump for 30 min. If I am only pumping when the well is full, would removing the pressure tank increase flow?

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