Solar on my truck camper

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  • thepartyhound
    Junior Member
    • Oct 2013
    • 3

    #1

    Solar on my truck camper

    I've just recently picked up a pop-up truck camper. It is currently designed to run off the truck battery, but I do not like that idea. I have bought a battery (120 A/h deep cycle) and plan to get another one of these to double the capacity. The battery needs to run a fan for the furnace for a whole day, (I do not know the draw of this heater for sure, but 12 amps is what google is telling me), a couple of lights which I plan to change out for LED lights, and possibly a 3-way refrigerator (11.2 amps is a number I came across for the fridge running on DC) if there is enough battery capacity. Perhaps a couple other small incidental things like a car stereo on occasion and a cell phone charger at night would also be used.

    I need to take some measurements to see if it will fit, but I've got my eye on a solar world 260w 60 cell panels this panel to charge the batteries. I'm open to what charge controller to use. I also plan to install a 600 watt inverter, although I don't anticipate using it for much...mostly just want to have it there if I need it. I want to keep costs as minimal as possible. Please, help me out here. Am I on the right track? If not, please get me there!

    Also, another thought that came up... I have already wired in a connector into my trailer wiring to allow my truck to charge the battery while I'm driving. Currently, this is connected directly to my battery in the camper. Once I get a solar panel and charge controller installed, will I want this connection to run through the charge controller or leave it connected directly to the battery? Also, I have thought about wiring in a 3 stage battery charger to the AC system so that when I'm plugged into AC it will charge the battery without having to open up the battery box. I'm assuming this would connect directly to the battery?

    Sorry, lots of questions packed all into one post. Let me list them out to make answering them easier...

    1. Will the solar panel that I have listed keep up with my DC power demands? I live in Montana...that may equate into the sunlight availability.
    2. Will the batteries provide sufficient capacity? I believe they are SLA (they say "maintenance free" on them...I assume this means they are sealed?)
    3. Recommend a charge controller.
    4. How does everything that I have listed need to be connected together (Circuit from trucks charging system, charge controller, 3 stage AC battery charger, and solar panels)?



    Mod note
    It isn't polite to post links to websites that compete with the host and bill payer of this site.
    Generally a manufacturers site is ok
    Last edited by Naptown; 10-03-2013, 02:52 PM.
  • Naptown
    Solar Fanatic
    • Feb 2011
    • 6880

    #2
    In the screen shot you had 4 in the cart.
    How many are you going to use or more important will fit
    NABCEP certified Technical Sales Professional

    [URL="http://www.solarpaneltalk.com/showthread.php?5334-Solar-Off-Grid-Battery-Design"]http://www.solarpaneltalk.com/showth...Battery-Design[/URL]

    [URL]http://www.calculator.net/voltage-drop-calculator.html[/URL] (Voltage drop Calculator among others)

    [URL="http://www.gaisma.com"]www.gaisma.com[/URL]

    Comment

    • thepartyhound
      Junior Member
      • Oct 2013
      • 3

      #3
      I'm planning on using only one of those panels, assuming it will fit the roof of my camper. Not sure why, but that page defaults with 4 in the cart...

      Comment

      • Naptown
        Solar Fanatic
        • Feb 2011
        • 6880

        #4
        Probably that price is based on buying 4 at a time
        That should fit on top
        The issue is going to be how you park the camper to keep some kind of orientation to the panel.
        Perhaps fabricate a mount that will tilt up as laying flat particularly at this time of year will give you little output
        That panel will require an mppt controller as it is above the voltage of what a pwm controller can use efficiently
        Perhaps a 30a charge controller.
        That will support a 12v 250AH battery bank. I suggest 2 6v golf cart batteries in series
        Certainly install a battery isolated and connect it to the alternator of the tow vehicle.
        You can run multiple charging units into the battery
        Look also into inverter chargers which will have the dual purpose of a 3 stage charger and inverter in one unit and will bypass the 110v away from the inverter when plugged into shore power. These are commonly available for the marine market. The smallest one you can find is best
        NABCEP certified Technical Sales Professional

        [URL="http://www.solarpaneltalk.com/showthread.php?5334-Solar-Off-Grid-Battery-Design"]http://www.solarpaneltalk.com/showth...Battery-Design[/URL]

        [URL]http://www.calculator.net/voltage-drop-calculator.html[/URL] (Voltage drop Calculator among others)

        [URL="http://www.gaisma.com"]www.gaisma.com[/URL]

        Comment

        • thepartyhound
          Junior Member
          • Oct 2013
          • 3

          #5
          Can you recommend a charge controller and inverter/charger?

          Comment

          • Naptown
            Solar Fanatic
            • Feb 2011
            • 6880

            #6
            Magnum or Xantrex for charger inverters look in marine, RV suppliers
            Morningstar for the charge controller
            The tristar mppt 45 is sufficient.
            NABCEP certified Technical Sales Professional

            [URL="http://www.solarpaneltalk.com/showthread.php?5334-Solar-Off-Grid-Battery-Design"]http://www.solarpaneltalk.com/showth...Battery-Design[/URL]

            [URL]http://www.calculator.net/voltage-drop-calculator.html[/URL] (Voltage drop Calculator among others)

            [URL="http://www.gaisma.com"]www.gaisma.com[/URL]

            Comment

            • Wy_White_Wolf
              Solar Fanatic
              • Oct 2011
              • 1179

              #7
              Originally posted by thepartyhound
              ...The battery needs to run a fan for the furnace for a whole day, (I do not know the draw of this heater for sure, but 12 amps is what google is telling me), a couple of lights which I plan to change out for LED lights, and possibly a 3-way refrigerator (11.2 amps is a number I came across for the fridge running on DC) if there is enough battery capacity....

              Just some quick numbers

              12A * 24 hours = 288AH
              11.2A * 24 hours = 268.8AH

              556.8Ah not figuring in the lights yet so lets go with 600AH daily load

              Batteries shouldn't be discharged more than 20% in a day.

              600AH * 5 = 3000AH battery bank

              Looks like you'll need a few more batteries

              3000AH / 120AH = 25 batteries needed (better beef up the suppension under your truck)

              I'd suggest you find a different battery as that many in parrallel won't work.

              Now for the solar panel or do yo want me to quit? I can already say the roof of your camper is too small to hold that many panels.

              WWW

              Comment

              • russ
                Solar Fanatic
                • Jul 2009
                • 10360

                #8
                Maybe a trailer is required - maybe an 18 wheeler?
                [SIGPIC][/SIGPIC]

                Comment

                • Mustang65
                  Member
                  • Aug 2013
                  • 42

                  #9
                  Here is how I set up our RV for SOLAR. Currently I have 2 Trojan T-145 (6 Volt) batteries and will be adding 2 more before we start camping in February 2014. I will also be adding an additional 250Watt Solar Panel. We went out west this summer and the current setup worked flawlessly. Not sure if the picture will get inserted at the bottom of this post but you can click on the link to my album to see it and others.

                  Good luck with your install.
                  Don

                  2013 Jayco Eagle 284BHS
                  250Watt Grape Solar Panel, MorningStar MPPT 60 Charge Controller
                  1500 Watt Ramsond PSI, 2 Trojan T145 Batteries
                  2 - AirSight Wireless IP Cameras (used as rear view cameras)
                  EnGenius WI-FI extender, Netgear wireless modem (n)
                  MagicJack Internet Phone
                  2012 Ford F150XLT, EcoBoost w/3.73
                  157" Wheel base, HD Towing Package

                  Our Solar RV - Album [URL="http://www.solarpaneltalk.com/album.php?albumid=145[/URL]
                  Attached Files

                  Comment

                  • dkpro1
                    Solar Fanatic
                    • Apr 2012
                    • 155

                    #10
                    20%

                    Originally posted by Wy_White_Wolf
                    Just some quick numbers

                    12A * 24 hours = 288AH
                    11.2A * 24 hours = 268.8AH

                    556.8Ah not figuring in the lights yet so lets go with 600AH daily load

                    Batteries shouldn't be discharged more than 20% in a day.

                    600AH * 5 = 3000AH battery bank

                    Looks like you'll need a few more batteries

                    3000AH / 120AH = 25 batteries needed (better beef up the suppension under your truck)

                    I'd suggest you find a different battery as that many in parrallel won't work.

                    Now for the solar panel or do yo want me to quit? I can already say the roof of your camper is too small to hold that many panels.

                    WWW
                    20% doc you need to do the math 50% is the best pack sizing man

                    Comment

                    • Sunking
                      Solar Fanatic
                      • Feb 2010
                      • 23301

                      #11
                      Originally posted by dkpro1
                      20% doc you need to do the math 50% is the best pack sizing man
                      So what do you suggest on cloudy days, or you do not like replacing batteries once a year?
                      MSEE, PE

                      Comment

                      • dkpro1
                        Solar Fanatic
                        • Apr 2012
                        • 155

                        #12
                        Can you say

                        Originally posted by sunking
                        so what do you suggest on cloudy days, or you do not like replacing batteries once a year?
                        honda.......

                        Comment

                        • dkpro1
                          Solar Fanatic
                          • Apr 2012
                          • 155

                          #13
                          Originally posted by Sunking
                          So what do you suggest on cloudy days, or you do not like replacing batteries once a year?
                          also build aray much bigger then neede ..... ah .55 a watt set CC to limit amp out put to a C/8 charge rate
                          then on clody days you can still fill batties I know this works I do it 450 watts in pouring rain

                          Comment

                          • SunEagle
                            Super Moderator
                            • Oct 2012
                            • 15163

                            #14
                            Originally posted by dkpro1
                            also build aray much bigger then neede ..... ah .55 a watt set CC to limit amp out put to a C/8 charge rate
                            then on clody days you can still fill batties I know this works I do it 450 watts in pouring rain
                            Hmmmm. Liquid sunshine.

                            Comment

                            • Mustang65
                              Member
                              • Aug 2013
                              • 42

                              #15
                              [QUOTE=thepartyhound;89021] and possibly a 3-way refrigerator (11.2 amps is a number I came across for the fridge running on DC) if there is enough battery capacity.

                              Just so you know, on a 3 way fridge you can run it on LP and the only electric needed is a few mW of 12 volt power to run the circuit board.

                              Running a heater fan on even my batteries will bring them down by morning to 12.4 Volts, and I do not like to drop below 12Volts.

                              If you decide to purchase a Gas Generator, understand campgrounds do not allow the noisy ones, that everyone can afford, pretty much it has to be the silent running ones like Honda (about $2k)..

                              You can only run the generators between the hours of 9 and 9 at most campgrounds, if they are the quiet types.

                              LED's are a must

                              With my setup I can watch TV (inverter), listen to the radio, laptop computer,charge phones... all day (solar charging) and at night until about 11PM, with LED's for lighting, we have not had much need for heat, but that is a battery killer (the fan).

                              Good Luck
                              Don
                              2013 Jayco Eagle 284BHS
                              250Watt Grape Solar Panel, MorningStar MPPT 60 Charge Controller
                              1500 Watt Ramsond PSI, 2 Trojan T145 Batteries
                              2 - AirSight Wireless IP Cameras (used as rear view cameras)
                              EnGenius WI-FI extender, Netgear wireless modem (n)
                              MagicJack Internet Phone
                              2012 Ford F150XLT, EcoBoost w/3.73
                              157" Wheel base, HD Towing Package

                              Our Solar RV Album http://www.solarpaneltalk.com/album.php?albumid=145

                              Comment

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