Battery protection automatic cut-off

Collapse
X
 
  • Time
  • Show
Clear All
new posts
  • john p
    Solar Fanatic
    • Oct 2010
    • 738

    #16
    anyone that is interested to make their own voltage controlled switch here is a circuit i have been using for many many years it is just about foolproof and simple to build.it can be used in either direction ,to turn off a rising voltage or a lowering voltage its adjustabe between about 15.5v and 8v. the turn off voltage and the turn back on voltage is independant of each other
    It has one drawing fault , the 10 ohm resistor should be before the 1n4004 diode where the +12v battery input is,

    here is the circuit for what you need it is ajustable to any low voltage point to turn off something and is adjustable to any point above that to turn back on again
    You connect the sense wire and the 12v wires to the battery.. for most purposes.. the link is marked H/L and L/H in its present position the most likely to be used it switches at a lowering voltage..example batt drops from 12.6 to 10.6 it will switch something on/off then it turn on/off again at a higher voltage both settings are independant .. if link in the L/H position it switches something on rising voltage.. I did it so it could be used for auto uses of voltage sensing fot things like turbo cooling. extra fuel mix.. etc.. This position has almost no uses that I can think of for solasr/battery/wind
    You must use a multiturn variable resistor for the 1meg ohm
    Sorry I dont sell them.. but its an old design of mine have used for years.. but it uses easily available parts.
    But if you go into manufacture of them and make a million please be kind enough to send me a little to buy a beer or two

    Total cost of parts about $20 us/au And you dont have to bite bullets..then buy a"bought " one. this simple one can do just about anything you likely to need. and you will learn how to make a simple useful electronic device.
    Attached Files

    Comment

    • ecusolar
      Solar Fanatic
      • Dec 2009
      • 125

      #17
      Thanks a lot for the draw John.

      I'll talk this days with a guy who makes circuits, maybe he can make me some for a reasonable price.

      Oh, I have no beer but a distillery which makes good firewater.

      Comment

      • john p
        Solar Fanatic
        • Oct 2010
        • 738

        #18
        layout of the parts is not important I have known people build them on vero board and they worked ok. If you use a double throw relay on the output you can then have choice to have whatever connected when N/C or only when the circuit pulls the relay on N/O .

        Comment

        • Cindy
          Junior Member
          • Mar 2011
          • 5

          #19
          do you have solar controller in the system?

          do you have solar controller in the system? A solar controller will help.

          Comment

          • iskandre
            Junior Member
            • Jul 2011
            • 1

            #20
            Thanks for the circuit. Pretty cheap to try and test it

            Comment

            • john p
              Solar Fanatic
              • Oct 2010
              • 738

              #21
              The circuit as drawn has one error the 10 ohm resistor shown in in the wrong position it should be before the 16v zenner.(between the 100uf cap and the 16v zenner)

              Comment

              • excel electrics
                Junior Member
                • Nov 2011
                • 1

                #22
                circuit diagram of low voltage disconect

                Hi John Just need to apply some posts before I can download your diagram.Sounds just like something that I need. Will let you know.
                Originally posted by john p
                anyone that is interested to make their own voltage controlled switch here is a circuit i have been using for many many years it is just about foolproof and simple to build.it can be used in either direction ,to turn off a rising voltage or a lowering voltage its adjustabe between about 15.5v and 8v. the turn off voltage and the turn back on voltage is independant of each other
                It has one drawing fault , the 10 ohm resistor should be before the 1n4004 diode where the +12v battery input is,

                here is the circuit for what you need it is ajustable to any low voltage point to turn off something and is adjustable to any point above that to turn back on again
                You connect the sense wire and the 12v wires to the battery.. for most purposes.. the link is marked H/L and L/H in its present position the most likely to be used it switches at a lowering voltage..example batt drops from 12.6 to 10.6 it will switch something on/off then it turn on/off again at a higher voltage both settings are independant .. if link in the L/H position it switches something on rising voltage.. I did it so it could be used for auto uses of voltage sensing fot things like turbo cooling. extra fuel mix.. etc.. This position has almost no uses that I can think of for solasr/battery/wind
                You must use a multiturn variable resistor for the 1meg ohm
                Sorry I dont sell them.. but its an old design of mine have used for years.. but it uses easily available parts.
                But if you go into manufacture of them and make a million please be kind enough to send me a little to buy a beer or two

                Total cost of parts about $20 us/au And you dont have to bite bullets..then buy a"bought " one. this simple one can do just about anything you likely to need. and you will learn how to make a simple useful electronic device.

                Comment

                • ermsk8er
                  Junior Member
                  • Aug 2012
                  • 10

                  #23
                  Originally posted by john p
                  anyone that is interested to make their own voltage controlled switch here is a circuit i have been using for many many years it is just about foolproof and simple to build.it can be used in either direction ,to turn off a rising voltage or a lowering voltage its adjustabe between about 15.5v and 8v. the turn off voltage and the turn back on voltage is independant of each other
                  It has one drawing fault , the 10 ohm resistor should be before the 1n4004 diode where the +12v battery input is,

                  here is the circuit for what you need it is ajustable to any low voltage point to turn off something and is adjustable to any point above that to turn back on again
                  You connect the sense wire and the 12v wires to the battery.. for most purposes.. the link is marked H/L and L/H in its present position the most likely to be used it switches at a lowering voltage..example batt drops from 12.6 to 10.6 it will switch something on/off then it turn on/off again at a higher voltage both settings are independant .. if link in the L/H position it switches something on rising voltage.. I did it so it could be used for auto uses of voltage sensing fot things like turbo cooling. extra fuel mix.. etc.. This position has almost no uses that I can think of for solasr/battery/wind
                  You must use a multiturn variable resistor for the 1meg ohm
                  Sorry I dont sell them.. but its an old design of mine have used for years.. but it uses easily available parts.
                  But if you go into manufacture of them and make a million please be kind enough to send me a little to buy a beer or two

                  Total cost of parts about $20 us/au And you dont have to bite bullets..then buy a"bought " one. this simple one can do just about anything you likely to need. and you will learn how to make a simple useful electronic device.
                  Thanks!
                  Will this work in 5v? If no, any alternative to work in 5v.. Newbie

                  Comment

                  • Sunny Solar
                    Solar Fanatic
                    • May 2012
                    • 510

                    #24
                    5v.? what is the 5v? what you want as output ? but what above 5v you want to turnoff/on? and what voltage below 5v you want to turn on/off?? What voltage input ?

                    It not a voltage regulator.. its only a voltage switch..

                    Comment

                    • Beanyboy57
                      Solar Fanatic
                      • Apr 2012
                      • 229

                      #25
                      Spend some money now to save money in the long run!

                      Originally posted by Sunking

                      As for economics, you are going to have to bite the bullet and ask yourself which is more important. Sacrificing your battery or buying insurance to maximize battery life. IMHO a good LVD is a wise investment. So my recommendation is to purchase a quality inverter with built in programmable LVD.
                      I agree that you should buy a quality inverter with built in charger that will take good care of your battery bank. As batteries are the most expensive item you will buy, they need to be expertly cared for as you are no doubt aware. I have a Virtoronix model with has a 4 stage battery charging program and is programmable to meet whatever your needs are and I am sure there are many just as good if not better.


                      Cheers
                      Jon
                      Last edited by Naptown; 08-29-2012, 01:56 PM.

                      Comment

                      • ermsk8er
                        Junior Member
                        • Aug 2012
                        • 10

                        #26
                        Originally posted by Sunny Solar
                        5v.? what is the 5v? what you want as output ? but what above 5v you want to turnoff/on? and what voltage below 5v you want to turn on/off?? What voltage input ?

                        It not a voltage regulator.. its only a voltage switch..
                        sorry its 4.8v from battery.. I am planning to build a small solar powered fan. In this case, is there any protector to the battery? I have already a boost circuit diagram to make 4.8v become 12v. Because i will use dc brushless motor 12vdc us fan. I worry about my batteries. By the way, its 4.8v( 4 cells w/ 1.2v each ). Sorry for my bad english. Thanks..

                        Comment

                        • Sunny Solar
                          Solar Fanatic
                          • May 2012
                          • 510

                          #27
                          Sorry but NO it cant be used to protect a 4.8v battery .

                          Comment

                          • ermsk8er
                            Junior Member
                            • Aug 2012
                            • 10

                            #28
                            Originally posted by Sunny Solar
                            Sorry but NO it cant be used to protect a 4.8v battery .
                            How about i will use 12v @ .2ma of solar panel and 6v @4.5AH battery, Will that work? Thanks sir!

                            Comment

                            • ermsk8er
                              Junior Member
                              • Aug 2012
                              • 10

                              #29
                              Originally posted by Sunny Solar
                              Sorry but NO it cant be used to protect a 4.8v battery .
                              How about i will use 12v @ .2ma of solar panel and 6v @4.5AH battery, Will that work? Thanks sir!

                              Comment

                              • Sunny Solar
                                Solar Fanatic
                                • May 2012
                                • 510

                                #30
                                it would need about 100ma. to function

                                Comment

                                Working...