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  • shawn_tal
    Junior Member
    • Jul 2019
    • 1

    #31
    Originally posted by chuckledog
    Thanks Ampster, J.P.M., Mike90250 and others for the helpful analyses and factors to consider.

    We are still weeks away from making a decision on what size HPWH to buy, the decision that is now imminent is around the solar install. This is due to the need to re-roof: many roofers in our area are booked through the winter, so we need to pull the trigger on the roof pretty much this weekend.

    Thanks (very much!) to the sage advice on this thread, we learned early that it's best to re-roof before installing the panels, primary reason being the chore of dismantling all the panels and racking to re-roof in say 3 years. However it's also pretty wise to put the stanchions / standoffs for the solar down during the re-roofing process. Just knowing that has likely saved us hundreds if not thousands of dollars. It has required a bit more up-front thought...

    Here's a list of our questions as of two weeks ago, and the answers we've arrived at (I've been tracking these on a Google doc):

    Q: How many stanchions / standoffs will be needed? A: Each row of portrait orientation panels will require two rails. Each rail requires one standoff at either end, plus one standoff every (this varies by rail type) 5 to 6 feet. So for our current design, about 70 standoffs.

    Q: What panel tilt and orientation will be used? A: Contractors have quoted 0 degrees, 8 degrees, 15 degrees, and 30 degrees. All have quoted portrait orientation, matching our rafter orientation.

    Q: Roofing material: is there a particular roofing material recommended? A: (not relevant to this forum)

    Q: Will we REALLY get $0.0892 from our CCA for excess power generated? A: Yes, but their portion of the bill is less than half. TOU rates play a much bigger role. PG&E requires that we switch to a TOU rate once we start using net metering.

    Q: How does TOU rate effect things like panel tilt? A: Optimizing panel tilt for TOU rates is somewhat in the weeds. South, southwest or west facing installations make the most sense, but since TOU rate schedules are prone to change, there's not too much to be gained by optimizing.

    Q: San Francisco is foggy -- won't this kill power output? A: We will need to see. From posts on Nextdoor, this forum, and elsewhere, San Francisco is an excellent place to install solar panels, and the PVWatts estimates are not far from what people actually get.

    Q: Our existing rafters are 2x6" dimensional from 1921, spaced 32" OC, running N-S, and spanning anywhere between 11' and 15'. Will this be sufficient to handle wind uplift for the panel tilt you are recommending? A: The answer has varied from each contractor. Some say "no problem", others advise caution. Being a responsible homeowner, I will add some reinforcement as soon as practical, especially on the 15' span. There may be a way to design 4x4 posts instead of standoffs at the time of re-roofing. We are proceeding with a sensible approach here.

    Q: Should we just install half the panels? A: Putting up half the free panels will cost us around $3.25 per watt all told. Putting up the remaining 25 panels (we actually have 50, not 48, sorry for the error in the post title) will cost us around an additional $1.00 per watt, bringing the total to around $2.30 per watt. This has been a HUGE question for us since putting up only half the panels makes a LOT of sense. However, with the incentives drying up, and needing to do something with these panels, we've decided to go for it. The tipping point for us is around the water heater. There's a good argument that IF we are generating excess power, that we can use much of that excess power to heat our hot water and/or home, AND that doing so will likely happen at some sort of favorable rate. Plus, there's the global warming factor -- regardless of our own opinions on this, having more of a net zero home in our region will likely increase our home's resale value. So we're very likely going to go for it.

    Q: Is it ok for the panels to be attached flat? A: Yes, this will decrease annual power generation by 14% relative to a 30 degree tilt, according to PVWatts. It will also result in a simpler system design with no shadowing to be concerned with, and an increased need to go up on the roof to wash debris off the panels especially around the edges. It will result in lower risk of wind damage in a hurricane. So yes, it's ok. Is it optimal? We'll let our contractor be the final judge of that.

    Q: Should we buy a heat pump? A: Let's get this beast up on the roof first and see what it can do. Let's also see how the TOU and CCA rates actually shake out on our utility bills. Thanks again Ampster and J.P.M. for the valuable opinions here. There's a bunch more research to do in the area of radiant heating, hot water, plumbing, heat pumps, BTUs vs. watts, heat loss calculators, etc. That will take time to do a proper job. (Current bookmark for my research in this area: http://www.greenbuildingtalk.com/For...c/Default.aspx )

    Here's our current proposed design:

    Rooftop diagram 2.png
    I've heard from contractors, PG&E reps and others that I've done my homework. That's in large part thanks to the help on this forum. Please let me know if there's other information / learnings I can share. Definitely still lots to learn.
    Looks good

    Comment

    • chuckledog
      Member
      • May 2019
      • 34

      #32
      Update: the roof has been torn off, and the new roof goes on tomorrow morning.

      The roofers did a great job reinforcing our rafters from underneath, by sistering 2x10's. Great crew to work with!

      IMG_0688.jpg

      We added some Simpson strongties securing the rafters to our studs (yes it's very old construction, those rafters are 98 years old) to further protect against uplift.

      200A electrical service is pulled in.

      Attached Files

      Comment

      • chuckledog
        Member
        • May 2019
        • 34

        #33
        Strongties:
        58846879995__5A7CA219-AD95-4E00-B6A0-DE78B4B179A1.jpg

        Comment

        • chuckledog
          Member
          • May 2019
          • 34

          #34
          Layout:
          Screen Shot 2019-08-25 at 5.53.59 PM.png

          Comment

          • khanh dam
            Solar Fanatic
            • Aug 2019
            • 391

            #35
            interesting I have never seen a residential flat roof before. How is it vented??? Looks like you can add some (a lot actually) insulation in there. would be super easy when it is open

            Comment

            • J.P.M.
              Solar Fanatic
              • Aug 2013
              • 14926

              #36
              Originally posted by khanh dam
              interesting I have never seen a residential flat roof before.
              Most roofs are flat.
              Most are also at some angle to the horizontal.
              I had 9 separate (mostly) horizontal roof sections on the 2,700 ft.^2 house I owned in Albuquerque.
              They were all mostly flat.
              The largest roof section on that home was ~ 1,200 ft.^2.

              Comment

              • chuckledog
                Member
                • May 2019
                • 34

                #37
                We are thinking to add some vents. Currently (well before they ripped it open) it was completely unvented for 98 years, modulo the hundreds of small cracks and gaps inherent in this type of construction.

                There is about 8" of loose fill fiberglass in the 1.5' high "attic" here, and the wall cavities are filled with loose fill cellulose. I'm hesitant to put more insulation in the attic at this time since it would all but eliminate ventilation. I'd need an insulation contractor and don't have the bandwidth to line that up before the roof goes back on. We may blow more in from under after this job is done. Thanks for the tip though! Any other ideas welcomed...

                Comment

                • sdold
                  Moderator
                  • Jun 2014
                  • 1425

                  #38
                  Originally posted by khanh dam
                  interesting I have never seen a residential flat roof before. How is it vented??? Looks like you can add some (a lot actually) insulation in there. would be super easy when it is open
                  Flat residential roofs (as opposed to shed or any of the various faceted types) are more common in the Southwest where there isn't much rain. Up here in Northern CA they are mostly used on warehouses and office buildings, and leaks can be hard to manage, and few houses have them. Usually they have parapets and scuppers and water can puddle in places for weeks.

                  rooftypes.jpg
                  Last edited by sdold; 08-26-2019, 12:51 PM.

                  Comment

                  • khanh dam
                    Solar Fanatic
                    • Aug 2019
                    • 391

                    #39
                    8" of blown insulation is really very poor by today;s standards. Just buy some and dump it on top, you dont' need to hire someone when the roof is open like that. cover it up with some radient barrier if you get hot weather. I'd deffinetely add some vents on the side walls, The solar panels will help keep it shaded, but heat will still build up.

                    Comment

                    • Ampster
                      Solar Fanatic
                      • Jun 2017
                      • 3650

                      #40
                      Originally posted by khanh dam
                      8" of blown insulation is really very poor by today;s standards. ........The solar panels will help keep it shaded, but heat will still build up.
                      The poster is in San Francisco, a city air conditioned by nature. Todays standards take into account typical weather so the 8 inches of insulation will probably be sufficient to reduce heat loss in that temperate environment.
                      9 kW solar, 42kWh LFP storage. EV owner since 2012

                      Comment

                      • Ampster
                        Solar Fanatic
                        • Jun 2017
                        • 3650

                        #41
                        Originally posted by sdold

                        Flat residential roofs (as opposed to shed or any of the various faceted types) are more common in the Southwest......
                        You almost had me horizontal with that response.
                        Attached Files
                        9 kW solar, 42kWh LFP storage. EV owner since 2012

                        Comment

                        • chuckledog
                          Member
                          • May 2019
                          • 34

                          #42
                          Progress!

                          947C3E82-BD17-4E6F-B6A9-707411475F3B.jpeg
                          309490DD-394D-42DA-8864-DC46878BCD2C.jpeg

                          So flat.... My next roof will be a curved roof I think....

                          Comment

                          • chuckledog
                            Member
                            • May 2019
                            • 34

                            #43
                            - Roof is done, with reinforcement
                            - Racking and wiring are done
                            - Inverter is in
                            - Electrical inspection passed, we're cut over to the new 200A PG&E service
                            --> The 50 panels are going on this afternoon! <--
                            - Solar inspection Monday.

                            IMG_1008.jpgIMG_1014.jpg ​​​​​​​

                            Comment

                            • chuckledog
                              Member
                              • May 2019
                              • 34

                              #44
                              They're going with a 10 degree tilt.

                              Comment

                              • Ampster
                                Solar Fanatic
                                • Jun 2017
                                • 3650

                                #45
                                Originally posted by chuckledog
                                They're going with a 10 degree tilt.
                                Looks good. Thanks for the updates. I will be interested to see the production curve after a few days. Now you have the joys of wading through the TOU rate plans unless we hashed that out earlier.
                                9 kW solar, 42kWh LFP storage. EV owner since 2012

                                Comment

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