Max # of these panels I can safely put on SMA-8000US's?

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  • solarsocal
    Junior Member
    • Mar 2011
    • 14

    #1

    Max # of these panels I can safely put on SMA-8000US's?

    Hi all,

    I'm trying to squeeze every last bit of juice I can into a pair of SMA-8000US's without going beyond a level that would be safe or would notably reduce the lifespan of the units (excess heat?).

    Panels are Canadian Solar 295W (CS6X-295M). PTC rating: 263.6w, 0/+5%.
    Specs here: http://lib.store.yahoo.net/lib/yhst-...022/CS6X-M.pdf

    Los Angeles (91436) location. 190 degree azimuth. 5 degree mounting angle. We have room for up to 66 panels (33 per inverter).

    Side note: 54 would need to be mounted at 5 degrees to prevent shadowing between rows (roof was already pre-pegged in such a way to make planar arrays possible, but less financially practical). The remaining 12 spaces are in an area that can support up to 25 degrees but I'm not sure that makes much difference given how strings work on central inverters? Anyways, the area of 12 might need to get its own inverter depending on the answer for max # of these panels that the SMA 8000US's can safely support.

    One source told me that 30 of these panels per inverter (60 total) is the max we should install. I have another installer that is still a little ancy about that and wonders if we should take it down 1 more notch; he said with 30/per we'd probably be running at max capacity for several hours a day for months.

    Thoughts? Input is much appreciated.
  • Naptown
    Solar Fanatic
    • Feb 2011
    • 6880

    #2
    Go to SMA's website and use the string calculator It will ask you some questions but will come up with the string sizing. Usually takes about 5 minutes to do.
    I would either put the 12 steeper pitch on another inverter or reduce the pitch to match the others.

    Here's the link
    NABCEP certified Technical Sales Professional

    [URL="http://www.solarpaneltalk.com/showthread.php?5334-Solar-Off-Grid-Battery-Design"]http://www.solarpaneltalk.com/showth...Battery-Design[/URL]

    [URL]http://www.calculator.net/voltage-drop-calculator.html[/URL] (Voltage drop Calculator among others)

    [URL="http://www.gaisma.com"]www.gaisma.com[/URL]

    Comment

    • Mike90250
      Moderator
      • May 2009
      • 16020

      #3
      first, you have to split the array/inverters so that all the panels facing 1 direction, are on 1 inverter, and the panels facing another direction (even 5deg makes a difference) are on their own inverter. Mixed Panel Aim (I'll say this again - Mixed Panel Aim) will greatly diminish the inverters ability to perform correct MPPT tracking, because the panels will be fighting each other.

      And shaded panels are not allowed either. if you plan on mounting panels in shade, use microinverters on those.
      Powerfab top of pole PV mount (2) | Listeroid 6/1 w/st5 gen head | XW6048 inverter/chgr | Iota 48V/15A charger | Morningstar 60A MPPT | 48V, 800A NiFe Battery (in series)| 15, Evergreen 205w "12V" PV array on pole | Midnight ePanel | Grundfos 10 SO5-9 with 3 wire Franklin Electric motor (1/2hp 240V 1ph ) on a timer for 3 hr noontime run - Runs off PV ||
      || Midnight Classic 200 | 10, Evergreen 200w in a 160VOC array ||
      || VEC1093 12V Charger | Maha C401 aa/aaa Charger | SureSine | Sunsaver MPPT 15A

      solar: http://tinyurl.com/LMR-Solar
      gen: http://tinyurl.com/LMR-Lister

      Comment

      • Mike90250
        Moderator
        • May 2009
        • 16020

        #4
        It's perfectly fine to load an inverter to 100% or 110 or 200% of it's spec. All it does is throttle back to it's max spec, and waste the excess PV as power not sold. No extra heat, it just doesn't convert the excess power. If your inverter gets too hot, it will also throttle back till it cools off, even if it's only 50% spec, it won't allow itself to BBQ, when things are working right.

        (note - you MUST keep the string VOLTAGE below the kill voltage of the inverter)
        Last edited by Mike90250; 04-08-2011, 04:49 PM.
        Powerfab top of pole PV mount (2) | Listeroid 6/1 w/st5 gen head | XW6048 inverter/chgr | Iota 48V/15A charger | Morningstar 60A MPPT | 48V, 800A NiFe Battery (in series)| 15, Evergreen 205w "12V" PV array on pole | Midnight ePanel | Grundfos 10 SO5-9 with 3 wire Franklin Electric motor (1/2hp 240V 1ph ) on a timer for 3 hr noontime run - Runs off PV ||
        || Midnight Classic 200 | 10, Evergreen 200w in a 160VOC array ||
        || VEC1093 12V Charger | Maha C401 aa/aaa Charger | SureSine | Sunsaver MPPT 15A

        solar: http://tinyurl.com/LMR-Solar
        gen: http://tinyurl.com/LMR-Lister

        Comment

        • Naptown
          Solar Fanatic
          • Feb 2011
          • 6880

          #5
          that module is not listed on the calculator
          Looks like you're going to have to do it the old fashioned way manually.
          NABCEP certified Technical Sales Professional

          [URL="http://www.solarpaneltalk.com/showthread.php?5334-Solar-Off-Grid-Battery-Design"]http://www.solarpaneltalk.com/showth...Battery-Design[/URL]

          [URL]http://www.calculator.net/voltage-drop-calculator.html[/URL] (Voltage drop Calculator among others)

          [URL="http://www.gaisma.com"]www.gaisma.com[/URL]

          Comment

          • Naptown
            Solar Fanatic
            • Feb 2011
            • 6880

            #6
            The thing to be really worried about is the cold module voltage so you are not supplying overvoltage to the inverter this will fry it and will not be covered by the warranty. Make sure the open circuit voltage at the lowest temperature on record is within the tolerance of the inverter you will have to calculate the strings and compensate for temperature using the figure on the module specs.
            NABCEP certified Technical Sales Professional

            [URL="http://www.solarpaneltalk.com/showthread.php?5334-Solar-Off-Grid-Battery-Design"]http://www.solarpaneltalk.com/showth...Battery-Design[/URL]

            [URL]http://www.calculator.net/voltage-drop-calculator.html[/URL] (Voltage drop Calculator among others)

            [URL="http://www.gaisma.com"]www.gaisma.com[/URL]

            Comment

            • solarsocal
              Junior Member
              • Mar 2011
              • 14

              #7
              Thanks for the responses.

              Agreed, either all panels on the same pitch, or dedicate a single central inverter to only the 12 panels that can have their pitch increased.

              I went to that SMA link Naptown provided and tried the string calculator. Out of curiosity I substituted a different manufacturer's mono 300w panel for my 295w mono panel since mine isn't listed. FYI it came up with either 10 or 11 panels on 3 strings for the 8000US. (11 would support my max install size of 66 panels).

              I also tried the SunnyDesign 2.0 program and manually created the CSI 295w panel. I don't know how much faith to put into the calculator vs. real world experience from installers but it allowed 2 SB8000 units for 66 295W panels (in strings of 11) as "compatible" and deemed it only marginally less efficient vs. 60 panels. 60 panels: 83.6% performance ratio, 95.4% inverter efficiency. Raise to 66 panels or lower to 54, and it goes to 83.4% / 95.3%.

              Basically the Sunny Design tool seems to want you to come as close as possible to getting your panel's STC's to the inverter's max rating. If I go with 54 295w panels on 2 SB8000's and add 1 inverter dedicated to the 12-panel 25-degree array, the Sunny Design tool recommends an SB3000 for the 12 295W panels. STC difference between the panels & the inverter's max is a few hundred watts. Project file attached in case anyone's interested.

              I think the only thing I've accomplished since posting this first message is reminding myself that I'm "just the homeowner", I don't have any prior experience with solar installs, and I think I've reached the limit of armchair quarterbacking .

              Unfortunately I've recently had different answers to the same questions from various installers, so as it's getting time to lock down the final plan and move forward with a single installer, I'm a bit nervous about making sure it's a good plan that will work as expected.

              So, I'm no further along at this point to knowing whether it's better to use 2 SB8000's on 66 295W panels or if it's justified to spend the extra money to add an SB3000 and throw 12 of the 66 panels at it. I can calculate efficiency/$$ differences easily enough, but I'm still clueless as far as what to believe on how much inverter capacity I actually safely need & where things will run best.
              Attached Files

              Comment

              • Mike90250
                Moderator
                • May 2009
                • 16020

                #8
                You want your panels PTC spec, to very closely match your inverter max spec, without going over the voltage limit at record cold temperature for your area.

                Or use your panels STC spec and delete 10%, and then use that # to max out your inverter.
                Last edited by Mike90250; 04-09-2011, 01:26 AM. Reason: derate changed from 20% to 10%
                Powerfab top of pole PV mount (2) | Listeroid 6/1 w/st5 gen head | XW6048 inverter/chgr | Iota 48V/15A charger | Morningstar 60A MPPT | 48V, 800A NiFe Battery (in series)| 15, Evergreen 205w "12V" PV array on pole | Midnight ePanel | Grundfos 10 SO5-9 with 3 wire Franklin Electric motor (1/2hp 240V 1ph ) on a timer for 3 hr noontime run - Runs off PV ||
                || Midnight Classic 200 | 10, Evergreen 200w in a 160VOC array ||
                || VEC1093 12V Charger | Maha C401 aa/aaa Charger | SureSine | Sunsaver MPPT 15A

                solar: http://tinyurl.com/LMR-Solar
                gen: http://tinyurl.com/LMR-Lister

                Comment

                • Naptown
                  Solar Fanatic
                  • Feb 2011
                  • 6880

                  #9
                  The increased harvest by tilting a dozen modules up when offset by purchasing another inverter and costs associated with wiring disconnects etc will fall far short of the increased harvest by a long shot.
                  NABCEP certified Technical Sales Professional

                  [URL="http://www.solarpaneltalk.com/showthread.php?5334-Solar-Off-Grid-Battery-Design"]http://www.solarpaneltalk.com/showth...Battery-Design[/URL]

                  [URL]http://www.calculator.net/voltage-drop-calculator.html[/URL] (Voltage drop Calculator among others)

                  [URL="http://www.gaisma.com"]www.gaisma.com[/URL]

                  Comment

                  • Naptown
                    Solar Fanatic
                    • Feb 2011
                    • 6880

                    #10
                    Originally posted by Mike90250
                    You want your panels PTC spec, to very closely match your inverter max spec, without going over the voltage limit at record cold temperature for your area.

                    Or use your panels STC spec and delete 20%, and then use that # to max out your inverter.
                    Most of the modules I deal with are in the 89=91% ptc to stc ratings
                    best place to find ptc ratings is golsolarcalifornia.org
                    NABCEP certified Technical Sales Professional

                    [URL="http://www.solarpaneltalk.com/showthread.php?5334-Solar-Off-Grid-Battery-Design"]http://www.solarpaneltalk.com/showth...Battery-Design[/URL]

                    [URL]http://www.calculator.net/voltage-drop-calculator.html[/URL] (Voltage drop Calculator among others)

                    [URL="http://www.gaisma.com"]www.gaisma.com[/URL]

                    Comment

                    • solarsocal
                      Junior Member
                      • Mar 2011
                      • 14

                      #11
                      The PTC for the modules is 263.6 per the CA GoSolar site.

                      Record low is 18deg F.

                      Installer said he ran SMA's inverter selector for 33 panels and found they allowed 7.68 Kw AC output from the SB 8000US, whereas he said NREL predicts 8.13 with 33 panels.

                      Sounds like I'll need to move to 3 inverters no matter what unless I want to reduce modules/capacity.

                      Originally posted by Naptown
                      The increased harvest by tilting a dozen modules up when offset by purchasing another inverter and costs associated with wiring disconnects etc will fall far short of the increased harvest by a long shot.
                      The installer already committed to labor & misc parts whether I end up with the 3rd inverter or not, so the only cost to consider is the inverter itself (out the door ~$1600 SB3000 or $2000 SB4000). With PV Watts, 25 deg vs. 5 deg for 3.54kw in panels gains approx 450kwHr/yr, so DWP picks up $729 of that & Fed gov picks up either $261or $381 depending on inverter. Worst case scenario (SB4000) has an 8 year break-even point. Not a good choice all else equal, but with it looking like I'll be forced to go with a 3rd inverter, it's nice to know the necessary added cost will actually pay for itself eventually.

                      The rest of the system should pay for itself in under 4 years. Not bad at all for roughly a 19.5kw DC system. I am very appreciative of the LA DWP's program and Fed Tax credit!

                      Comment

                      • solarsocal
                        Junior Member
                        • Mar 2011
                        • 14

                        #12
                        Originally posted by solarsocal
                        The rest of the system should pay for itself in under 4 years. Not bad at all for roughly a 19.5kw DC system. I am very appreciative of the LA DWP's program and Fed Tax credit!
                        Great, I jinxed myself. DWP just put the program on hold for now, and possibly opened the door to a change in rebate $$. http://www.ladwp.com/ladwp/cms/ladwp000787.jsp

                        More time to get our ducks in a row, but then my solar project is unfortunately stuck in limbo until DWP picks things up again and we can see if the financials still make sense.

                        Comment

                        • nn678
                          Junior Member
                          • Apr 2011
                          • 1

                          #13
                          Hey Look at ME, I'm a SPAMMER

                          i would either put the 12 steeper pitch on another inverter or reduce the pitch to match the others.
                          Last edited by Mike90250; 04-11-2011, 12:15 AM. Reason: spam links deleted
                          I'm a spammer

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