GFDI issue

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  • sunnybai
    Junior Member
    • Aug 2012
    • 7

    #1

    GFDI issue

    Hi I have a string of 12 modules(230W). When the array reaches 1800W the GFDI fuse blows on the GT inverter. I have visually inspected the wiring seems ok. What type of voltage should I be reading on the return side of the DC? What is the best way to troubleshoot this fault?

    Thank you in advance for your input.
  • inetdog
    Super Moderator
    • May 2012
    • 9909

    #2
    Originally posted by sunnybai
    Hi I have a string of 12 modules(230W). When the array reaches 1800W the GFDI fuse blows on the GT inverter. I have visually inspected the wiring seems ok. What type of voltage should I be reading on the return side of the DC? What is the best way to troubleshoot this fault?

    Thank you in advance for your input.
    Just where in the circuit is this GFDI "fuse"? Unlike a GFCI breaker, a fuse will require a substantial current to trip, and indicates a problem somewhere.
    In a conventional electrical circuit, the electrician would disconnect all active devices (loads and sources) and then use a megger (a high voltage ohmmeter basically) to check the insulation resistance of the wiring. Since your ground fault (if there is one) may actually be inside a panel, that is not a good option for you.

    Also, with a GT inverter you do not have the option of shutting down the load to see whether the fault trip results from the voltage from the panels or the AC output being generated.

    I hope someone else has more concrete advice for you based on the specific GT inverter you are using.

    PS: Voltage to where "on the return side of the DC?" If it is ungrounded, you should not have any consistent reading to ground on either + or - sides of the array.
    SunnyBoy 3000 US, 18 BP Solar 175B panels.

    Comment

    • sunnybai
      Junior Member
      • Aug 2012
      • 7

      #3
      Originally posted by inetdog
      Just where in the circuit is this GFDI "fuse"? Unlike a GFCI breaker, a fuse will require a substantial current to trip, and indicates a problem somewhere.
      In a conventional electrical circuit, the electrician would disconnect all active devices (loads and sources) and then use a megger (a high voltage ohmmeter basically) to check the insulation resistance of the wiring. Since your ground fault (if there is one) may actually be inside a panel, that is not a good option for you.

      Also, with a GT inverter you do not have the option of shutting down the load to see whether the fault trip results from the voltage from the panels or the AC output being generated.

      I hope someone else has more concrete advice for you based on the specific GT inverter you are using.

      PS: Voltage to where "on the return side of the DC?" If it is ungrounded, you should not have any consistent reading to ground on either + or - sides of the array.
      Hi,

      The GFDI fuse(1A) is located in the Inverter(2500xi kaco). It senses the DC circuit.

      It is ungrounded. I agree there shouldn't be any voltage on the - side of the circuit, but I am reading a voltage with my multimeter. This tells me there is leakage somewhere (is this correct?), I guess I have to pull each module?

      The fact that the fuse does not blow under low light conditions makes me suspicious of a faulty module? If I had a consistent ground fault, I assume the fuse would blow instantly.

      Thanks again for your assistance.

      Comment

      • Naptown
        Solar Fanatic
        • Feb 2011
        • 6880

        #4
        Check all the wiring to make sure nothing is chaffed chewed on etc and shorting out. This is probably the #1 cause of ground faults.
        NABCEP certified Technical Sales Professional

        [URL="http://www.solarpaneltalk.com/showthread.php?5334-Solar-Off-Grid-Battery-Design"]http://www.solarpaneltalk.com/showth...Battery-Design[/URL]

        [URL]http://www.calculator.net/voltage-drop-calculator.html[/URL] (Voltage drop Calculator among others)

        [URL="http://www.gaisma.com"]www.gaisma.com[/URL]

        Comment

        • Sunking
          Solar Fanatic
          • Feb 2010
          • 23301

          #5
          Originally posted by sunnybai
          It is ungrounded. I agree there shouldn't be any voltage on the - side of the circuit, but I am reading a voltage with my multimeter. This tells me there is leakage somewhere (is this correct?), I guess I have to pull each module?
          What kind of meter? Digital?

          If you are reading a voltage from ground to either negative of positive polarities is confirmation you have a ground fault. It can be anywhere. Most likely candidate is a chaffed wire and Mr Tree Rat aka squirrel. It can also be an internal fault in a panel.
          MSEE, PE

          Comment

          • sunnybai
            Junior Member
            • Aug 2012
            • 7

            #6
            Originally posted by Sunking
            What kind of meter? Digital?

            If you are reading a voltage from ground to either negative of positive polarities is confirmation you have a ground fault. It can be anywhere. Most likely candidate is a chaffed wire and Mr Tree Rat aka squirrel. It can also be an internal fault in a panel.

            Hi,

            Yes, FLUKE series 780 digital.

            I agree the meter does not lie. I will get up on the roof now, and start inspecting my way through each module. I will inform you guys of my findings.

            What is the procedure for eliminating internal fault in a module? Check negative and positive to frame of module?

            Thanks.

            Comment

            • Jairo
              Junior Member
              • Aug 2012
              • 3

              #7
              Solar Murals

              Good afternoon,

              i Am new here..i want to know the difference between the products that you can see in the nex page..

              What dou you think is the best??

              Thanks very much...
              Last edited by Naptown; 08-30-2012, 02:45 PM. Reason: removed link

              Comment

              • Naptown
                Solar Fanatic
                • Feb 2011
                • 6880

                #8
                Originally posted by Jairo
                Good afternoon,

                i Am new here..i want to know the difference between the products that you can see in the nex page..

                What dou you think is the best??

                Thanks very much...
                Both will be very low producing items. Not worth the effort or expense as the absorber area is so small.
                Could not be used for a direct exchange in a pool as the copper pipes would self destruct in rapid order with the pool chemicals.
                The one shown wouldn't be enough to heat a bathtub much less a large swimming pool unless you used like 500 of them.
                NABCEP certified Technical Sales Professional

                [URL="http://www.solarpaneltalk.com/showthread.php?5334-Solar-Off-Grid-Battery-Design"]http://www.solarpaneltalk.com/showth...Battery-Design[/URL]

                [URL]http://www.calculator.net/voltage-drop-calculator.html[/URL] (Voltage drop Calculator among others)

                [URL="http://www.gaisma.com"]www.gaisma.com[/URL]

                Comment

                • Jairo
                  Junior Member
                  • Aug 2012
                  • 3

                  #9
                  the products

                  But did you see the products en solarmurals.com..
                  there are three...

                  Comment

                  • sunnybai
                    Junior Member
                    • Aug 2012
                    • 7

                    #10

                    Originally posted by Jairo
                    But did you see the products en solarmurals.com..
                    there are three...
                    What's up with high jacking my thread. Please start a new one. This thread is addressing a GFDI issue.

                    Comment

                    • Sunking
                      Solar Fanatic
                      • Feb 2010
                      • 23301

                      #11
                      Originally posted by sunnybai
                      Yes, FLUKE series 780 digital.
                      No that is not True, in fact digital meters lie all the time when used on voltages. Fluke makes great meters, very accurate. But all digital meters have one major flaw built into them, very high input impedance in excess of 20 M-Ohms. The problem or error it will give you is Ghost or Phantom voltages where there is none on an open circuit. That is why all Electricians use a meter called a WIGGY which is an ole fashion solenoid volt meter. To trougle shoot what you are looking for will take an analog meter or a Meggar.
                      MSEE, PE

                      Comment

                      • sunnybai
                        Junior Member
                        • Aug 2012
                        • 7

                        #12
                        Originally posted by Sunking
                        No that is not True, in fact digital meters lie all the time when used on voltages. Fluke makes great meters, very accurate. But all digital meters have one major flaw built into them, very high input impedance in excess of 20 M-Ohms. The problem or error it will give you is Ghost or Phantom voltages where there is none on an open circuit. That is why all Electricians use a meter called a WIGGY which is an ole fashion solenoid volt meter. To trougle shoot what you are looking for will take an analog meter or a Meggar.
                        True. I have seen those phantom voltages. Is it possible to meggar a dc pv circuit at night?

                        Comment

                        • Jairo
                          Junior Member
                          • Aug 2012
                          • 3

                          #13
                          ok thanks..

                          Comment

                          • inetdog
                            Super Moderator
                            • May 2012
                            • 9909

                            #14
                            Originally posted by sunnybai
                            True. I have seen those phantom voltages. Is it possible to meggar a dc pv circuit at night?
                            Do NOT put a megger on the panels. It can/will create a fault where none existed before! If you need to use a megger (megohmmeter) to check the wiring, you will need to disconnect the panels and the inverter first.

                            To check the panels, one good way is to take each one in turn out of the series string and replace it with a jumper. When the GF goes away, you have found the panel.
                            Also, if the voltage to ground that you see is a solid one (carefully put a 100K ohm 1 watt resistor in parallel with your meter leads) then the value of the voltage will tell you where along the string the fault is. Do all of this with the GT inverter disconnected from the panels. If the voltage goes away when you disconnect the inverter, then look for an internal problem there.
                            SunnyBoy 3000 US, 18 BP Solar 175B panels.

                            Comment

                            • Naptown
                              Solar Fanatic
                              • Feb 2011
                              • 6880

                              #15
                              Originally posted by inetdog
                              Do NOT put a megger on the panels. It can/will create a fault where none existed before! If you need to use a megger (megohmmeter) to check the wiring, you will need to disconnect the panels and the inverter first.

                              To check the panels, one good way is to take each one in turn out of the series string and replace it with a jumper. When the GF goes away, you have found the panel.
                              Also, if the voltage to ground that you see is a solid one (carefully put a 100K ohm 1 watt resistor in parallel with your meter leads) then the value of the voltage will tell you where along the string the fault is. Do all of this with the GT inverter disconnected from the panels. If the voltage goes away when you disconnect the inverter, then look for an internal problem there.
                              Could you explain in further detail what is in red and how this is connected and how it determines where in the string it goes away?
                              NABCEP certified Technical Sales Professional

                              [URL="http://www.solarpaneltalk.com/showthread.php?5334-Solar-Off-Grid-Battery-Design"]http://www.solarpaneltalk.com/showth...Battery-Design[/URL]

                              [URL]http://www.calculator.net/voltage-drop-calculator.html[/URL] (Voltage drop Calculator among others)

                              [URL="http://www.gaisma.com"]www.gaisma.com[/URL]

                              Comment

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