Question for Panel Diode Experts.

Collapse
X
 
  • Time
  • Show
Clear All
new posts
  • BSun
    Junior Member
    • Jul 2011
    • 6

    #1

    Question for Panel Diode Experts.

    Got 10 Kyocera 210watt panels for cheap with blown diodes. They came from large utility install that was hit by lightning and after insurance replaced all the panels then the "damaged' panels were sold for scrap value. The only actual damage is that each panel has one of three diodes burned out. I can replace each diode. I started by digging out the potting material to get to the diodes (diodes buried under potting material in the junction boxes). I clipped out the bad soldered in diode in one panel and the voltage immediately jumped back up to full spec. Replaced diode and put that test panel into my existing Enphase setup yesterday and it turned a full day at full wattage with no issues. My next thought was to replace the bad diodes in the other 9 panels and then reseal the junction boxes (I live at the beach and salt air is bad here so I really want the boxes properly sealed. Anybody got a suggested good source for junction box potting agents? I notice that Dow Corning makes both PV-7010 and PV-7030...but where to get it?....and what about 'fire stop' or similar off the shelf silicon sealants? )

    But here is the question for you Diode Experts! Is it a waste of time to replace the diodes if my plan is to use these panels with Enphase micro inverters? In the central inverter setup the panels came from they were part of massive string with HUNDREDS of volts going through each panel on the string and partial shade could be serious heat issue if diodes are not present and functional. But in my install with Enphase microinverters used PER PANEL the voltage in any shaded section of a single panel is going to be marginal (and each panel still has 2 of three diodes functional). Thus, waste of time to replace the diodes because in my planned microinverter install the voltage in any shaded section is too low to be a heat concern?
  • Mike90250
    Moderator
    • May 2009
    • 16020

    #2
    if your panels will not have a portion in shade all day, I'd skip the diodes. If they are going to have shade for an hour at sunrise/sunset, I'd skip the diodes.

    If there is a chimney or vent pipe that shadows them during peak power production, I'd likely skip the diodes anyway, because, I suspect the inverter will drop offline when it looses 25% voltage anyway, and there'd be no current flowing. BUT if the inverter would keep running with a section of the panel shaded, near the peak production time, I would put the diode in.
    Powerfab top of pole PV mount (2) | Listeroid 6/1 w/st5 gen head | XW6048 inverter/chgr | Iota 48V/15A charger | Morningstar 60A MPPT | 48V, 800A NiFe Battery (in series)| 15, Evergreen 205w "12V" PV array on pole | Midnight ePanel | Grundfos 10 SO5-9 with 3 wire Franklin Electric motor (1/2hp 240V 1ph ) on a timer for 3 hr noontime run - Runs off PV ||
    || Midnight Classic 200 | 10, Evergreen 200w in a 160VOC array ||
    || VEC1093 12V Charger | Maha C401 aa/aaa Charger | SureSine | Sunsaver MPPT 15A

    solar: http://tinyurl.com/LMR-Solar
    gen: http://tinyurl.com/LMR-Lister

    Comment

    • BSun
      Junior Member
      • Jul 2011
      • 6

      #3
      Spent all Saturday digging out Diodes from potting and soldering.

      Spent all day today installing the racking, inverters, and repaired panels....and happy to say everything works!

      Long weekend but great results.

      Comment

      Working...