Prius as backup generator with midnight classic as voltage converter possible?

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  • travissand
    Solar Fanatic
    • Feb 2018
    • 171

    #31
    The thing that's bothering me about the U-set mode is it will do a mppt sweep every so often thats configurable by 1 minute intervals. A lot can change in this set up in one minute. Although when I changed the minute interval all the way down it can be set to 0 as well. What does this mean? It's constantly sweeping? Or it never sweeps?

    I don't really want it to do any sweeping. I don't see the point in trying to drag the high voltage battery down any further than 6% from voltage open circuit.
    I don't want the midnight to do a sweep and try and drag the voltage down at the same time the engine starts up and tries to force raise the voltage. That engine can put out a lot of power and if it starts up and doesn't see voltage rising it's possible that it will increase its RPM and start putting out a lot more watts. one could fight the other and that's when things could smoke.

    I feel like I'm over worried about this sweeping thing though. There's got to be some kind of a limit to how far down it's going to try and drag that voltage. At some point it'll drag it down so far that it'll reach its maximum output power anyway and I would expect it to stop there naturally without burning anything up. Maybe the solar mode or dynamic mode would work great?

    And with the wind graph , it's kind of opposite of what I'm doing. Because with a windmill it puts out more amperage the higher the voltage gets but in my case the midnight will be pulling power out of a battery to feed the midnight. With what I'm doing it's like the more amps you pull out the lower the voltage will go. But keep in mind while you're doing that there's a battery charger on that battery that will randomly turn on with 5000 watts of power and start forcing the voltage upwards.

    Comment

    • Mike90250
      Moderator
      • May 2009
      • 16020

      #32
      The wind mode does not sweep, and nether does the preset voltage %, AFIK
      Powerfab top of pole PV mount (2) | Listeroid 6/1 w/st5 gen head | XW6048 inverter/chgr | Iota 48V/15A charger | Morningstar 60A MPPT | 48V, 800A NiFe Battery (in series)| 15, Evergreen 205w "12V" PV array on pole | Midnight ePanel | Grundfos 10 SO5-9 with 3 wire Franklin Electric motor (1/2hp 240V 1ph ) on a timer for 3 hr noontime run - Runs off PV ||
      || Midnight Classic 200 | 10, Evergreen 200w in a 160VOC array ||
      || VEC1093 12V Charger | Maha C401 aa/aaa Charger | SureSine | Sunsaver MPPT 15A

      solar: http://tinyurl.com/LMR-Solar
      gen: http://tinyurl.com/LMR-Lister

      Comment

      • travissand
        Solar Fanatic
        • Feb 2018
        • 171

        #33
        The way I understood the U-set VOC% is that it does a sweep within the percentage parameter you choose and parks at the best maximum power point voltage it found while doing that sweep. It even has a sweep interval adjustment. And while the classic is in that mode if you push enter it does a sweep.
        Last edited by travissand; 02-03-2020, 06:15 AM.

        Comment

        • travissand
          Solar Fanatic
          • Feb 2018
          • 171

          #34
          It's working! I had to use the classic local app on my laptop and program the wind curve through the network. Then I walked over to the classic and viewed the curve and I could actually see it at that point despite the screen irregularities.

          ​ I never tried the U set % mode.

          I'm trying to understand the amperage on the wind curve. Midnight's YouTube video on the subject says that the amperage you choose is the max amperage available to export to the battery at that voltage but it was going up to the maximum amperage output that I had set in the regular charging menu despite a lower amperage setting at that voltage in the wind curve chart. I'm not quite sure cuz I'm a little bit mind boggled by all this so I'll study it more thoroughly but it's working!... Oh and did I tell you it's working!
          Last edited by travissand; 02-03-2020, 05:24 AM.

          Comment

          • travissand
            Solar Fanatic
            • Feb 2018
            • 171

            #35
            This is working so freaking beautifully. I played with the wind curve charts and pretty much I have it cut in at 196v at a low wattage (185w) output and then as the voltage rises to 203v its output is set to put out 2347w. Which is 46 volts * 51 amps. And then on up to 249 volts I have its output set ridiculously high because it forces you to go 1 amp higher for every step and it forces you to use all 16 steps. But in the charging limits I have the output limit at 55 amps so I assumed it would never go over that anyway.

            Now the strange thing is I've never seen the output go over 50 amps into the inverter at house battery voltage which is 46.3 volts * 50 amps =2315w. I'm not quite sure why this is but dang I'm impressed regardless. The classic gets warm but not near as hot as I thought it would considering the huge conversion it's doing and relating it to my past experience with high incoming voltages on the classic 150 making a lot of heat. Remember though I'm only pulling over 2,000 Watts out of the Prius occasionally to run the microwave or something so maybe if I kept the microwave running for hours heat in the classic would build.

            I went outside and had a panic attack when I couldn't hear my Honda generator echoing off my neighbor's house. Realizing that I don't need to run that damn thing anymore it stinks. now I'm hearing all kinds of sounds I normally can't hear over the noise of my own generator like my distant neighbors generator sputtering as it runs out of gas LOL.

            I watch the Prius high voltage battery drop its voltage as its engine demanded power from it to start up. As soon as the voltage drops below my cut in the midnight stops taking power from the Prius so that way there's more for engine cranking. Using the wind curve chart is definitely the way to go. I know the curve is kind of backwards because it's built for a windmill. With windmills you take higher amperage out the higher the voltage but when you're pulling power out of a battery the voltage drops as you take more amperage so it's kind of backwards but it works.

            When I initially start up the Prius it throws a high voltage battery code. I have the classics input connected to the Prius on the side of the contactor that has no voltage when the Prius is off. There's a small spark when I hook it up because the midnight is providing 37 volts to the Prius. I think the small voltage feeding into the Prius is what's causing the code.

            Now the next project is to hook up an adreno or raspberry pi to turn the Prius off and save the 300 watts that the Prius requires while it's in standby waiting to start its engine. The program would monitor the battery voltage and turn the key on when the battery voltage got low enough to warrant starting up the engine to recharge again. I predict on one gallon of fuel I'll be able to get a run time of 14 hours with this modification. Right now according to what I've read from other people I'll be using 2 gallons for 16 hours of run time which is the same as my Honda eu2000. During the 16 hours the classic will be outputting 325 Watts on average. Not bad for a generator that's capable of tremendous surge capacity! it's the Best of both worlds. The fuel economy of a 400 watt generator with the ability to pull out over 2000w when you need it.

            And after that project I'd like to use some lithium titanate batteries in the Prius because they have such awesome C ratings and four times the cycle count rating of lithium iron phosphate. Or maybe supercapacitors but I would need so many. I'm just wondering how much life I'll get out of the stock nickel metal hydrides that are in there now. The thing already has 200,000 miles you know.

            No more stinky generator no more weekly oil changes no more neighbors mad at the noise. No more tiny fuel tank. No more overloading the generator and browning out everything with the internet rebooting and kids screaming bloody murder.

            For the past few hours my Prius has been silently keeping our house going and I am wishing I had done this a long time ago. Now with my new lithium batteries on the way soon I won't even need to run the Prius or any generator at night.

            Everybody who's truly off grid should do this if they don't have a large enough lithium Bank. Heck I'm thinking the cost per kilowatt-hour might be so low that off-grid people could simply have this generator setup with no solar panels and just a real basic small battery Bank and quality inverter. The gasoline bill would likely be low enough for them to save some money up for a large amount of quality panels and lithium batteries. The cost per kilowatt-hour is probably about $0.50 which is the same as what the Hawaiian Electric company charges. And if your consumption is low and the adreno mod works that might be $0.30 per kilowatt hour.

            Comment

            • Mike90250
              Moderator
              • May 2009
              • 16020

              #36
              I hope you are leaving your garage door open, so you dont poison yourself when the Prius starts up to charge it's battery. Or are you running the power cord from the car outside, under the closed garage door ?

              Awesome you got it working with your battery & inverter
              Powerfab top of pole PV mount (2) | Listeroid 6/1 w/st5 gen head | XW6048 inverter/chgr | Iota 48V/15A charger | Morningstar 60A MPPT | 48V, 800A NiFe Battery (in series)| 15, Evergreen 205w "12V" PV array on pole | Midnight ePanel | Grundfos 10 SO5-9 with 3 wire Franklin Electric motor (1/2hp 240V 1ph ) on a timer for 3 hr noontime run - Runs off PV ||
              || Midnight Classic 200 | 10, Evergreen 200w in a 160VOC array ||
              || VEC1093 12V Charger | Maha C401 aa/aaa Charger | SureSine | Sunsaver MPPT 15A

              solar: http://tinyurl.com/LMR-Solar
              gen: http://tinyurl.com/LMR-Lister

              Comment

              • Carmat76
                Junior Member
                • Nov 2018
                • 21

                #37
                Wow... this thread is so timely! I live in Ontario Canada outside of Ottawa on 50 acres. We are off grid with a 48v lead acid bank charged by the sun when it shines through 2 Classic 200’s. My Conext SW4048 does the job of powering my house. I’ve played around with various generators. Some I could auto start with my Schneider AGS. I am receiving a 2004 Prius today purchased to be our new generator ($700CAD sweet deal I think). The Midnite Classic 250 Buck at discount price is in my shopping cart from last night. I’m not much more than a novice tech-wise but I knew this was possible. Can I get a bit of hand holding on this going forward? I guess I need to pull the trigger on the Classic 250. Again... sweet timing and thanks for the posts!!!

                Comment

                • travissand
                  Solar Fanatic
                  • Feb 2018
                  • 171

                  #38
                  Originally posted by Carmat76
                  Wow... this thread is so timely! I live in Ontario Canada outside of Ottawa on 50 acres. We are off grid with a 48v lead acid bank charged by the sun when it shines ​​ through 2 Classic 200’s. My Conext SW4048 does the job of powering my house. I’ve played around with various generators. Some I could auto start with my Schneider AGS. I am receiving a 2004 Prius today purchased to be our new generator ($700CAD sweet deal I think). The Midnite Classic 250 Buck at discount price is in my shopping cart from last night. I’m not much more than a novice tech-wise but I knew this was possible. Can I get a bit of hand holding on this going forward? I guess I need to pull the trigger on the Classic 250. Again... sweet timing and thanks for the posts!!!
                  Sure. Most likely you've made an excellent choice. Does your Prius have any of the high-voltage battery problems like so many do?

                  First first thing you need to do is buy a Bluetooth code reader for the Prius. I read a great deal of info on which reader to get and I eventually stumbled on a thread that talked about it. I think it was at priuschat. Com but pretty much I decided to get the $10 code reader and it has the right microchips to read every battery cell in the Prius. https://www.amazon.com/dp/B011NSX27A..._2lEoEbXMQ9NCR

                  ​​​​​​​Then then purchase the doctor Prius app. I believe they have one for the iPhone as well but I think there was some limitations there like Bluetooth or Wi-Fi doesn't work with the iPhone version. If you're using an Android it all works fine. Trust me you'll love the ability to see an app designed just for the Prius information about power in vs. Out and cell voltage. It also has the ability to read all the battery codes that other apps seem to miss. And you can clear the battery codes which so far I have to do every time I turn on my Prius as a generator. https://play.google.com/store/apps/d...om.nexcell.app
                  there's plenty of tutorial videos on how to access the high voltage battery contactor terminals.

                  I'm not sure where the best place to hook up to the Prius is yet but right now I have it hooked up underneath the small metal cover on the driver side right next to the high-voltage battery. I have it hooked to the driver side of the contactor which is the side that doesn't have any high voltage when the Prius is off. I need to poke around the Prius UPS threads that already cover so much of attaching an actual inverter to the high-voltage battery. Maybe they know where the best place to hook up is without throwing codes.

                  Your off-grid and you have lead acid batteries you probably already know it's bad to leave them at a low state of charge. There's two methods you have to choose from and both methods will give you the ability to charge your batteries / power your house intelligently. I'm split between recommending you use my method vs hooking a UPS inverter directly to the Prius high voltage battery instead. In the classics menu you can very quickly and easily change its output voltage so whenever you need to start the Prius as a generator you'll be able to make the decision on whether or not to charge the batteries or simply hold them at their current state of charge. It's too bad you are midnight is a 200 because if it were a 250 you would already have what you needed.

                  I have a Schneider connex 4024 so I'm probably familiar with your 4048. Your inverter I assume is the newer type that will loadshare so you could actually get a UPS inverter and run it's 240 volt output to your Snyder inverters input breaker. You have the AGS which enables load sharing so your inverter will actually help the inverter in the Prius if your house is drawing more than it's rated for. and then of course when you're not using more than it's rated for your inverter will use that extra incoming AC power from the Prius to charge the house batteries up to the amperage you program.

                  ​​​​​​​ Your AGS is probably capable of hardwiring directly to the start button of the Prius and might be able to automatically turn on both the Prius UPS inverter and the Prius as required but it would take some brain power that I have not yet exercised. Schneider has Advanced communications abilities as well that might be able to communicate to an UPS inverter to command it on and off.

                  Comment

                  • Ampster
                    Solar Fanatic
                    • Jun 2017
                    • 3649

                    #39
                    Glad to see some 15 year old Prius's providing some value.
                    9 kW solar, 42kWh LFP storage. EV owner since 2012

                    Comment

                    • SunEagle
                      Super Moderator
                      • Oct 2012
                      • 15125

                      #40
                      Originally posted by travissand
                      I wrote a lengthy reply and pretty much don't purchase the midnight yet. My reply is unapproved I'm not sure if it's pending approval or why it's unapproved but I'll work on getting it through
                      I approved your post. It was held up due to the multiple web links in it. All is good.

                      Comment

                      • travissand
                        Solar Fanatic
                        • Feb 2018
                        • 171

                        #41
                        If you used the UPS inverter option and your house was consuming less than its Max rating your Schneider will essentially go to sleep and stop consuming that phantom draw of 70watts. The problem that I had though was when there was a large demand suddenly from the house the Snyder would take a second to wake up and help out. Even if it was already helping when the surge hit. I'm not sure if mine was slow to respond because it was defective or if they're all like this.

                        Comment

                        • travissand
                          Solar Fanatic
                          • Feb 2018
                          • 171

                          #42
                          The other aspect of your two choices are efficiency. Which way is more efficient? My method it's probably more efficient because I know the classics efficiency is very very good. My method is definitely more efficient if your goal is to charge your lead acid batteries.

                          Think about all the inefficiencies of using the DC from the Prius going through an AC inverter and then into your Schneider and then converting back to DC again to charge those batteries.

                          With the UPS option However once the batteries have reached your desired state of charge and the AC power it's producing is basically going straight to the house through the contactor relay in the Schneider the Snyder will go to sleep saving you power while its internal DC charger floats your batteries efficiently. so then from that point on the efficiency ratings are all dependent on the ratings of the UPS inverter itself which I believe we're about the same as the Schneider anyway.

                          I'm probably overthinking this anyway but if efficiency was the goal you could do both. Just use the midnite only when you're trying to charge the house batteries and use the UPS inverter AC power output to go through the Schneider to the house but disable the DC charging in the Schneider's menu. Then you have the best of both worlds. and if you want the best of all three worlds figure out a way to automate the whole thing.

                          Comment

                          • Carmat76
                            Junior Member
                            • Nov 2018
                            • 21

                            #43
                            I want to focus the Prius on charging the batteries and I’d like to use a Classic 250 to do this. It seems simple and efficient. I’ll order the 250 and start to collect some smaller items needed. Thanks for the code reader / app recommendation.

                            Comment

                            • Ampster
                              Solar Fanatic
                              • Jun 2017
                              • 3649

                              #44
                              Glad to see some 15 year old Prius's providing some value. I found a wrecked Nissan Leaf and harvested the batteries for backup. I am grid tied so I don't need the generation capability.
                              9 kW solar, 42kWh LFP storage. EV owner since 2012

                              Comment

                              • travissand
                                Solar Fanatic
                                • Feb 2018
                                • 171

                                #45
                                Originally posted by Carmat76
                                I want to focus the Prius on charging the batteries and I’d like to use a Classic 250 to do this. It seems simple and efficient. I’ll order the 250 and start to collect some smaller items needed. Thanks for the code reader / app recommendation.
                                I talked to classics tech support today I think it was Doug he's not too interested in supporting unapproved uses but helped me none the less.

                                One issue I'm having is if the battery voltage and the absorber voltage set point are far from each other the classic will switch to bulk and then classic will go to rest and cycle back to bulk and then rest repeatedly. If I lower the amp limit very low it doesn't happen but that defeats the purpose. I'm not done experimenting with the wind setting but next I'll try the U-set mode and see if that gets rid of the irritation.

                                one thing that helped a little is tying the wires from the classic directly to the house batteries instead of the bus bar where the inverter is also connected.

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