Two Charge Controllers One Battery

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  • Archie42
    Junior Member
    • May 2016
    • 4

    Two Charge Controllers One Battery

    Hello There I have just found this website so i hope my question has the required information,
    Anyway so my solar panel set-up is that i have one 250W 24V panel and one 100W 12V panel on my roof the 24V panel goes into a 20A charge controller and the 12V panel goes into a another 20A charge controller (the charge controllers are identical brands and everything). From here the two charge controllers feed into one 150Ah 12V battery bank.

    Now too my issue...

    The 250W panel charge controller is the only one feeding power into the battery bank, the other charge controller (with the 100W panel plugged into it) just sits here and float charges 1W all day. This means that even when the battery's are low the 250W panel is the only one supplying power. So is my battery bank too small? or Is my Charge controller set-up wrong? and would it make a difference if i had a bigger battery bank?

    Also my charge controllers do not communicate with each other or read battery temp.

    Thanks for any replies.
  • Sunking
    Solar Fanatic
    • Feb 2010
    • 23301

    #2
    The charge controller in a higher energy state always will be the one supplying power. Guess which one that is?

    What you can try is setting the voltage of the 250 watt system lower than the 100 watt system. Likely result is you go from 20 amps charge current down to 8 amps. To work both controllers must be set to the exact same voltage.
    MSEE, PE

    Comment

    • Archie42
      Junior Member
      • May 2016
      • 4

      #3
      Wow Thank you for the quick reply,
      So how would i get the voltage of the 24V panel down to 12V?

      Comment

      • Sunking
        Solar Fanatic
        • Feb 2010
        • 23301

        #4
        Originally posted by Archie42
        Wow Thank you for the quick reply,
        So how would i get the voltage of the 24V panel down to 12V?
        Huh? If you are using a MPPT controller, they can work as 12/24 volt battery. There is nothing unusual about having two systems charging a common battery. What is unusual is the way you are going about it. Normally you would use two equal systems of same panels. wattage, and charge controllers that work as Master/Slave so they talk to each other and equalize outputs.
        MSEE, PE

        Comment

        • Archie42
          Junior Member
          • May 2016
          • 4

          #5
          Ok so is there anything i can do with my current charge controllers or will i have to get new ones?

          Comment

          • Sunking
            Solar Fanatic
            • Feb 2010
            • 23301

            #6
            Originally posted by Archie42
            Ok so is there anything i can do with my current charge controllers or will i have to get new ones?
            Already told you. Set the voltages to equal. If your controller do not allow you to do that will require new ones.
            MSEE, PE

            Comment

            • Archie42
              Junior Member
              • May 2016
              • 4

              #7
              I am really sorry i do not understand. Would i be changing the float, bulk and absorb voltages or the actual solar panel voltage and how would i do that?

              Comment

              • Sunking
                Solar Fanatic
                • Feb 2010
                • 23301

                #8
                You set the Bulk, Absorb, and Float the same in both controllers.
                MSEE, PE

                Comment

                • Mike90250
                  Moderator
                  • May 2009
                  • 16020

                  #9
                  The better charge controllers have a way to calibrate their internal voltage sensor just for this reason, Without the ability to calibrate and truly share charging duties, one controller will hog all the charging. This even works well across brands, I have a Morningstar and a Midnight Classic, and they both share charging power - AFTER I calibrated one to match the other.
                  Powerfab top of pole PV mount (2) | Listeroid 6/1 w/st5 gen head | XW6048 inverter/chgr | Iota 48V/15A charger | Morningstar 60A MPPT | 48V, 800A NiFe Battery (in series)| 15, Evergreen 205w "12V" PV array on pole | Midnight ePanel | Grundfos 10 SO5-9 with 3 wire Franklin Electric motor (1/2hp 240V 1ph ) on a timer for 3 hr noontime run - Runs off PV ||
                  || Midnight Classic 200 | 10, Evergreen 200w in a 160VOC array ||
                  || VEC1093 12V Charger | Maha C401 aa/aaa Charger | SureSine | Sunsaver MPPT 15A

                  solar: http://tinyurl.com/LMR-Solar
                  gen: http://tinyurl.com/LMR-Lister

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