my cheapo off grid system

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  • almac
    Solar Fanatic
    • May 2015
    • 314

    #61
    b4 splurging $1000 on new batteries after discovering SLI batteries never stop accepting charge till they burn, having one last spin with what i have already got, 250AH made up of 2 x 100AH deep cycle in series on the top shelf, 4 x 135rc (55AH) marine batteries in parallel on the bottom shelf in series with the 150AH trojan golf car battery on the left. then this is paralleled at the bus bar to make 250AH 24v. the 4 x marine batteries total 220AH so will discharge less than the 150AH golf car battery. DSCN0007.JPG

    Comment

    • Mike90250
      Moderator
      • May 2009
      • 16020

      #62
      Damaged batteries are what never stop accepting charge current. A good SLI battery is just fine in a vehicle being driven and charged all the time (big rig truck, buses). Same for deep cycle batteries. They have fewer plates inside that can short or go bad, but they do eventually go bad too.
      Powerfab top of pole PV mount (2) | Listeroid 6/1 w/st5 gen head | XW6048 inverter/chgr | Iota 48V/15A charger | Morningstar 60A MPPT | 48V, 800A NiFe Battery (in series)| 15, Evergreen 205w "12V" PV array on pole | Midnight ePanel | Grundfos 10 SO5-9 with 3 wire Franklin Electric motor (1/2hp 240V 1ph ) on a timer for 3 hr noontime run - Runs off PV ||
      || Midnight Classic 200 | 10, Evergreen 200w in a 160VOC array ||
      || VEC1093 12V Charger | Maha C401 aa/aaa Charger | SureSine | Sunsaver MPPT 15A

      solar: http://tinyurl.com/LMR-Solar
      gen: http://tinyurl.com/LMR-Lister

      Comment

      • SunEagle
        Super Moderator
        • Oct 2012
        • 15125

        #63
        Originally posted by almac
        b4 splurging $1000 on new batteries after discovering SLI batteries never stop accepting charge till they burn, having one last spin with what i have already got, 250AH made up of 2 x 100AH deep cycle in series on the top shelf, 4 x 135rc (55AH) marine batteries in parallel on the bottom shelf in series with the 150AH trojan golf car battery on the left. then this is paralleled at the bus bar to make 250AH 24v. the 4 x marine batteries total 220AH so will discharge less than the 150AH golf car battery. [ATTACH=CONFIG]n304670[/ATTACH]
        I understand your desire to utilize what you have before a major purchase. I only ask that you invest in a fire extinguisher and stay as safe as possible.

        Comment

        • Sunking
          Solar Fanatic
          • Feb 2010
          • 23301

          #64
          Mike what was that you said about busting his chops and being too Snippy? OMG what a time bomb waiting to explode. If I was a moderator or owner of this site I would delete this thread and most everything this guy post to digital hell. Some poor fool might try to copy his work. Sooner or later someone is going to get hurt, and a good lawyer is going to hold this Forum responsible.
          Last edited by Sunking; 02-21-2016, 12:44 PM.
          MSEE, PE

          Comment

          • ButchDeal
            Solar Fanatic
            • Apr 2014
            • 3802

            #65
            Originally posted by almac
            b4 splurging $1000 on new batteries ....
            You should be able to get a decent 24v 200a bank for considerably under $1000. I have a 200ah VRLA 48v bank that only cost me $1200. You are talking half that.
            OutBack FP1 w/ CS6P-250P http://bit.ly/1Sg5VNH

            Comment

            • ButchDeal
              Solar Fanatic
              • Apr 2014
              • 3802

              #66
              Originally posted by Sunking
              Mike what was that you said about busting his chops and being too Snippy? OMG what a time bomb waiting to explode. If I was a moderator or owner of this site I would delete this thread and most everything this guy post to digital hell. Some poor fool might try to copy his work.
              Darwin Award waiting to happen....
              OutBack FP1 w/ CS6P-250P http://bit.ly/1Sg5VNH

              Comment

              • Sunking
                Solar Fanatic
                • Feb 2010
                • 23301

                #67
                Originally posted by ButchDeal

                You should be able to get a decent 24v 200a bank for considerably under $1000. I have a 200ah VRLA 48v bank that only cost me $1200. You are talking half that.
                He lives in a Socialist Country. He cannot buy anything at reasonable prices.
                MSEE, PE

                Comment

                • jflorey2
                  Solar Fanatic
                  • Aug 2015
                  • 2331

                  #68
                  Originally posted by almac
                  b4 splurging $1000 on new batteries after discovering SLI batteries never stop accepting charge till they burn, having one last spin with what i have already got, 250AH made up of 2 x 100AH deep cycle in series on the top shelf, 4 x 135rc (55AH) marine batteries in parallel on the bottom shelf in series with the 150AH trojan golf car battery on the left. then this is paralleled at the bus bar to make 250AH 24v. the 4 x marine batteries total 220AH so will discharge less than the 150AH golf car battery.
                  With your wiring and state of your batteries you won't be able to make any predictions about what will discharge first. Generally the least damaged battery will take almost all the charge/discharge; that will then cause that battery to become damaged. The bizarro "4 in parallel with 1 in series" part is likely dead already.

                  Also I note that all that unprotected wiring is lying on a wooden bookshelf. All it would take is one dropped screwdriver (or even brushing against the wrong two wires) and you'll have a fire.
                  Last edited by jflorey2; 02-21-2016, 01:33 PM.

                  Comment

                  • Mike90250
                    Moderator
                    • May 2009
                    • 16020

                    #69
                    It's always nice to have an example of what not to do. With it all in the same thread, it's priceless. Even after a couple smoke events, he still keeps going.
                    Powerfab top of pole PV mount (2) | Listeroid 6/1 w/st5 gen head | XW6048 inverter/chgr | Iota 48V/15A charger | Morningstar 60A MPPT | 48V, 800A NiFe Battery (in series)| 15, Evergreen 205w "12V" PV array on pole | Midnight ePanel | Grundfos 10 SO5-9 with 3 wire Franklin Electric motor (1/2hp 240V 1ph ) on a timer for 3 hr noontime run - Runs off PV ||
                    || Midnight Classic 200 | 10, Evergreen 200w in a 160VOC array ||
                    || VEC1093 12V Charger | Maha C401 aa/aaa Charger | SureSine | Sunsaver MPPT 15A

                    solar: http://tinyurl.com/LMR-Solar
                    gen: http://tinyurl.com/LMR-Lister

                    Comment

                    • Sunking
                      Solar Fanatic
                      • Feb 2010
                      • 23301

                      #70
                      Originally posted by Mike90250
                      It's always nice to have an example of what not to do. With it all in the same thread, it's priceless. Even after a couple smoke events, he still keeps going.
                      True Mike, but you busted my chops on his other thread for being to SNIPPY. I remembered this post from last year. This guy is an extreme danger to himself. If he lives in a community with a FD is a danger to the public. It is a Rat's Nest and no OCPD to be found. Not to mention sulfuric acid on wood furniture on a wood floor.

                      Been a while since I took a chemistry class but organic materials and acid do not play well together. Basic recipe for an explosive.
                      Last edited by Sunking; 02-21-2016, 03:06 PM.
                      MSEE, PE

                      Comment

                      • almac
                        Solar Fanatic
                        • May 2015
                        • 314

                        #71
                        Originally posted by Sunking
                        True Mike, but you busted my chops on his other thread for being to SNIPPY. I remembered this post from last year. This guy is an extreme danger to himself. If he lives in a community with a FD is a danger to the public. It is a Rat's Nest and no OCPD to be found. Not to mention sulfuric acid on wood furniture on a wood floor.

                        Been a while since I took a chemistry class but organic materials and acid do not play well together. Basic recipe for an explosive.

                        ok thanks for the fback on my latest battery configuration, sunking would you outline a basic set up using 4 x t105 6v batteries for a 225AH 24v bank? that would be 4 x batteries in series, the cabling needed and fusing. thanks,

                        having logged in and read the comments concerning the FIRE HAZARD my wiring posed , i immediately dismantled the set up , and until i buy 4 x t105 batteries , will use the 3 deep cycle batteries remaining with STURDY CABLING and CONNECTIONS., to give me some capacity of 150AH. 2 x 100AH deep cycle batteries in parallel , in series with the trojan 150AH golf car battery. DSCN0010.JPG
                        DSCN0011.JPG
                        Last edited by almac; 02-23-2016, 01:39 AM.

                        Comment

                        • jflorey2
                          Solar Fanatic
                          • Aug 2015
                          • 2331

                          #72
                          Originally posted by almac
                          having logged in and read the comments concerning the FIRE HAZARD my wiring posed , i immediately dismantled the set up , and until i buy 4 x t105 batteries , will use the 3 deep cycle batteries remaining with STURDY CABLING and CONNECTIONS.
                          Interesting. In what way do you think what you posted is better than your previous system?

                          Comment

                          • SunEagle
                            Super Moderator
                            • Oct 2012
                            • 15125

                            #73
                            Originally posted by almac


                            ok thanks for the fback on my latest battery configuration, sunking would you outline a basic set up using 4 x t105 6v batteries for a 225AH 24v bank? that would be 4 x batteries in series, the cabling needed and fusing. thanks,

                            having logged in and read the comments concerning the FIRE HAZARD my wiring posed , i immediately dismantled the set up , and until i buy 4 x t105 batteries , will use the 3 deep cycle batteries remaining with STURDY CABLING and CONNECTIONS., to give me some capacity of 150AH. 2 x 100AH deep cycle batteries in parallel , in series with the trojan 150AH golf car battery. [ATTACH=CONFIG]n304875[/ATTACH]
                            [ATTACH=CONFIG]n304876[/ATTACH]
                            There are a few issues that I see with your system but the one that catches my eye is the connections between the CC and batteries.

                            I would replace those "clamp" type connectors. They do not make a solid connection and will increase the circuits resistance. Better to go with terminals on the end of the cables so they can be securely connected to the batteries.

                            Comment

                            • almac
                              Solar Fanatic
                              • May 2015
                              • 314

                              #74
                              Originally posted by jflorey2
                              Interesting. In what way do you think what you posted is better than your previous system?
                              the cables that carry high current are 200 amp and short in length securely bolted onto the battery terminals.. i thought that was obvious.
                              Last edited by almac; 02-23-2016, 01:01 PM.

                              Comment

                              • Sunking
                                Solar Fanatic
                                • Feb 2010
                                • 23301

                                #75
                                OK Almac I am going to try to help you. You might think I am being tough on you, and I am. No one on this Forum will do more to help you than me. I am trying to get your attention you have a problem on your hands. I will try to show you how to do this safely and actually work. Four things are jumping out at me.

                                1. No Over Current Protection Devices like fuses or breakers.
                                2. Improper wire/cable terminations. Example Alligator Clips
                                3. Batteries on and near wood.
                                4. Poor workmanship. Looks like a Rats Nest.

                                So let's start with the Big Item that posses the most clear and present danger, No fusses. Look at the diagram below. It will show you how to protect the wiring and how to connect it so as to force even charge and discharge currents to flow through the batteries. The fuse sizes are for demonstration purposes only and may or may not be what you need. In this example would be 15 amp Charge Controller and 1000 watt 12 volt Inverter. Your actual sizes will most likely be different.

                                Last edited by Sunking; 02-23-2016, 03:00 PM.
                                MSEE, PE

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