Charging efficiency LifePO4

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  • Sunking
    Solar Fanatic
    • Feb 2010
    • 23301

    Originally posted by jflorey2
    There has been a lot of learning over the past few years on the use of both Li-ion and LiFePO4 as EV batteries. That learning has ported over into the renewable energy arena - and indeed that's one of the main reason that LiFePO4 is now a valid option for off-grid (and on-grid backup) power.
    True dat, but there is more to the story.

    LiFeP04 (LFP) has essentially failed in the EV market despite the fact that the rather large format LFP were made and targeted EV. They were made with the idea of safety and cycle life as LFP is much more stable than say Manganese and Cobalt with more cycle life. However in doing so lowered the voltage which lowered the wh/Kg to less than 100 wh/Kg. In an EV weight is everything and trumps cycle life. DIY's EV guys and DIY solar are about the only market for the large format LFP batteries. Everything that Solar Guys know about LFP came from the EV industry and still being pursued by DIY EV and Custom EV Builders.

    The Custom EV guys are now switching to BB systems or will still do Top Balance. Regardless which method is used, Top or Bottom, charging and discharging are the same be it Solar or EV. We use the same Voltage Set Points. Solar charges much faster than EV, but that does not affect your voltage set points, it just means you have to FLOAT Longer the Faster you charge because the battery takes time to Saturate the battery. With Solar you are charging at C/4 or greater. With an EV C/10 and less is typical. EV discharge faster, but that is not charging.
    Last edited by Sunking; 07-24-2016, 04:34 PM.
    MSEE, PE

    Comment

    • dax
      Junior Member
      • Oct 2015
      • 50

      Originally posted by jflorey2
      You're making some odd comparisons here.

      Both li-ion and LiFePO4 battery packs are assembled and tested before they are used. That is the time that bottom balancing (in the case of LiFePO4) is done - so there's no issue with an off-grid home (or vehicle) using such a method.'

      EV's use as much power as they need. Off-grid may be oriented to 80% - but then so is the Leaf, which has an 80% charge mode that is the recommended normal charge regime.

      There has been a lot of learning over the past few years on the use of both Li-ion and LiFePO4 as EV batteries. That learning has ported over into the renewable energy arena - and indeed that's one of the main reason that LiFePO4 is now a valid option for off-grid (and on-grid backup) power.
      Not at all, there is huge difference between the charging and use of energy in an EV compared to off grid. An EV uses energy only at certain times and in big bursts, whilst off grid uses energy 24/7 and it is mainly constant draws, with short spikes. An EV doesn't charge whilst being used, off grid does, which makes huge difference in charge regimes.

      I've been to the factory that makes our cells and a few others manufacturers when we were sourcing out supplies. They balance lifepo4 at 3.2v after assembly which is not bottom balancing, other lithium chemistries have different balance points. You can bottom balance an EV, when it is not in use. But you can't bottom balance an off gird system because it is always in use. An EV will us the majority of its energy before recharging, off grid will only use a small amount before charging restarts. LIfepo4 has been a valid option for off grid for more than 7 years, which is all we install.

      Comment

      • Sunking
        Solar Fanatic
        • Feb 2010
        • 23301

        Originally posted by dax

        The embarrassment is in your corner, you simply refuse to read what is posted and all you can do is throw abuse, so pathetically infantile. Which is why you are so contradictory and hypocritical in your abusive deranged rants.
        You came here to start trouble and you got it and making it really easy with your ignorance

        Originally posted by dax
        Float charging, charges a battery at a similar rate as a battery self-discharges, which maintains a full capacity battery. Our chargers do not do that at all.[/FONT]
        During float charging the charger, battery, and load are normally connected in parallel. Float charging is constant-voltage charging, usually less than about 2.4v per cell, which keeps the charging current low and minimizes the damaging effects of high-current overcharging lead acid very susceptible to.
        Our charges shut down, do not put anything into the pack until it drops to 13.6v. Then it provides bulk charge to 14v and again shuts down completely.
        Again you have no idea what you are saying. You do not understand Technical Terms from Marketing Terms and making yourself sound really stupid. Float Charging is a CC/CV mode as is Bulk/Absorb and Equalize. There is no difference between any mode, just a different Voltage Set Point. That is how every battery charger works.

        If you have a 12 volt 10 Amp charger, it delivess 10 amps continious current until the battery voltage reaches set point. When the battery reaches set point the voltage is held constant at Set Point Voltage or Floating. Charge current tapers to 0 amps when the charger and battery are the same voltage.

        You want a SMART CHARGER. You buy one that can charge in two or more stages. Fist Stage Marketers call Bulk/Absorb which is a CC/CV. That voltage will be the highest like 14.0 volts. When th ebattery voltage approaches 14 volts, charge current will taper off to 0 amps. The controller then switches the Voltage lower like 13.6 volts into Float Mode another CC/CV mode. The battery will discharge down to 13.6 volts and hold there. If it is a 10 amp charger, it can supply up to 10 amps load current so it does not come from the batteries an dkeeps them holding at 13.6 volts until power goes off like the sun setting.

        You do not comprehend what is going on. If you really understood the batteries, you would never BALANCE @ 3.2 volts. At 3.2 volts you have no clue what the SOC and capacities are.

        FWIW you will not understand but a:

        FLOAT CHARGE is a CC/CV mode charger with the capacity to charge the batteries, plus supply power to the load under normal circumstance. That is a Solar Application where during the day you charge your batteries and supply the LOAD.

        I have no problem with charging to 14 volts and cutting back to 13.6. Perfectly fine for LFP. That is nothing more than a 2-Stage Charger used on every charge controller made for solar out there. The only difference between Bulk/Absorb, Float and EQ is the Voltage Set Point. In your case set Bulk/Absorb = 14.0 volts, Float = 13.6 EQ = disable. Problem is you do not understand what you are doing or saying.
        Last edited by Sunking; 07-24-2016, 05:03 PM.
        MSEE, PE

        Comment

        • Sunking
          Solar Fanatic
          • Feb 2010
          • 23301

          Originally posted by dax
          Not at all, there is huge difference between the charging and use of energy in an EV compared to off grid. An EV uses energy only at certain times and in big bursts, whilst off grid uses energy 24/7 and it is mainly constant draws, with short spikes. An EV doesn't charge whilst being used, off grid does, which makes huge difference in charge regimes.
          That is just plain nonsense. You need to stop embarrassing yourself. What if your customers were to seen this? You would be laughed out of biz. DIY

          DIY EV owners are quite a bit more educated and knowledgeable about batteries and electrical than Solar professionals. DIY EV owners have quite a bit more money tied up in batteries and give their batteries a lot of TLC. More so than Solar. The large format cells you use were made for EV's 8 years ago. We taught you everything you know, and have forgotten more than you will ever know.

          What is different between an EV application and Solar? When it comes down right to it; Operating Temps. With EV's we monitor battery cell temps, not Compensate. We cool than when they get hot, warm them when it gets cold. To protect them we set our cut-off points to more conservative settings. We do not allow them to be fully charged, and we never over discharge them. We give them a lot more care than is practiced for Solar. Know where we got that? From the Commercial EV manufactures. We passed that onto Solar.

          Battery Factories charge all Lithium batteries to Storage voltage. For LFP that is 3.2 to 3.3 volts and it has nothing to do with BALANCE. There are only two places you can Balance, either at the Top of Bottom. The only time you can MID BALANCE is if your cell capacities are 1% or less, and only commercial EV manufactures and aerospace can get those kind of matched cells. 3.2 volt sis STORAGE VOLTAGE before shipping. NCO is shipped at 3.5 volts and LiPo is shipped at 3.55 volts.
          Last edited by Sunking; 07-24-2016, 05:29 PM.
          MSEE, PE

          Comment

          • Mike90250
            Moderator
            • May 2009
            • 16020

            Dan, Dax,
            get it out of your systems.

            The moderators dilemma. Incorrect data must be corrected, deleted, or refuted. Moderators can do it, or allow other members to do it for us.
            Being a lazy moderator, and spending time tending my batteries and system, I don't have time to correct math errors or bad information, I let other users do it, And their styles vary. They may be "rough". We don't promise a place without "trigger words". get over it,

            Sunking, name calling has to stop. Take the user name out of the quote, if you are going to say You Silly Donkey.
            half our moderator reports are from thin-skinned folks that were coddled and got a trophy in each class in grade school. They will never get it,
            Powerfab top of pole PV mount (2) | Listeroid 6/1 w/st5 gen head | XW6048 inverter/chgr | Iota 48V/15A charger | Morningstar 60A MPPT | 48V, 800A NiFe Battery (in series)| 15, Evergreen 205w "12V" PV array on pole | Midnight ePanel | Grundfos 10 SO5-9 with 3 wire Franklin Electric motor (1/2hp 240V 1ph ) on a timer for 3 hr noontime run - Runs off PV ||
            || Midnight Classic 200 | 10, Evergreen 200w in a 160VOC array ||
            || VEC1093 12V Charger | Maha C401 aa/aaa Charger | SureSine | Sunsaver MPPT 15A

            solar: http://tinyurl.com/LMR-Solar
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            Comment

            • dax
              Junior Member
              • Oct 2015
              • 50

              Originally posted by Sunking
              That is just plain nonsense. You need to stop embarrassing yourself. What if your customers were to seen this? You would be laughed out of biz. DIY

              DIY EV owners are quite a bit more educated and knowledgeable about batteries and electrical than Solar professionals. DIY EV owners have quite a bit more money tied up in batteries and give their batteries a lot of TLC. More so than Solar. The large format cells you use were made for EV's 8 years ago. We taught you everything you know, and have forgotten more than you will ever know.

              What is different between an EV application and Solar? When it comes down right to it; Operating Temps. With EV's we monitor battery cell temps, not Compensate. We cool than when they get hot, warm them when it gets cold. To protect them we set our cut-off points to more conservative settings. We do not allow them to be fully charged, and we never over discharge them. We give them a lot more care than is practiced for Solar. Know where we got that? From the Commercial EV manufactures. We passed that onto Solar.

              Battery Factories charge all Lithium batteries to Storage voltage. For LFP that is 3.2 to 3.3 volts and it has nothing to do with BALANCE. There are only two places you can Balance, either at the Top of Bottom. The only time you can MID BALANCE is if your cell capacities are 1% or less, and only commercial EV manufactures and aerospace can get those kind of matched cells. 3.2 volt sis STORAGE VOLTAGE before shipping. NCO is shipped at 3.5 volts and LiPo is shipped at 3.55 volts.
              I see your problem now, you're stuck back in the last century, constantly referring to lead acid parameters and basing your argument on that primitive understanding. You also show where you stand with your hilariously ignorant claim there are no dedicated lifepo4 solar charge controllers, maybe that's the case in your backward place, but not in our real world. Your paranoid claim of me coming here to start trouble is fanciful in the extreme and really reveals the depth of your deep fear at being wrong, so you use abuse in a futile attempt bully others. I posted here simply because thought others looking for real knowledge, may like to know there are real charge controllers availible and lead acid technology is not lithium technology.

              Then you claim all information comes from Ev users, who don't use lifepo4 and everything you reference is li-ion, not lifepo4. All our knowledge with lithium comes from our armed forces, who have been using lifepo4 for close to 10years. You persist on claiming when we shut down charge to the pack, it is floating which is ridiculous. For the last time, the pack is bulk charged until it reaches 14v, then all input is stopped and redirected. When the draw on the pack brings it to 13.6v bulk charging restarts, not float, equalisation or anything else, so the pack receives nothing when charge is off, so it can't be floated.

              Then you reject the explanation I put forward regarding floating a battery, when all any one with common sense would do, is look it up and find what i posted, is what is on the net everywhere from battery manufacturers. Floating a battery means maintaining it at full and nothing else, do that with lifepo4 and you stuff them.

              Our charge controllers are dedicate for lifepo4, they don't operate like a lead acid charger in any way. Until you can step out of the dim past, you will never understand how this technology works, even if you have all the degrees and lead acid knowledge in the world. We get your approach constantly from the so called experts with heaps of qualifications, when they see our systems in operation, they have nothing more to say. other than it can't work when it does.

              I stand by 8 years of hands on experience with lifepo4 installations, with not one dissatisfied customer, compared to the many complaints from off grid people with lead acid chargers. As for balancing, will stick with 7 years of fail proof systems and stick with the recommended balancing regimes of the manufacturer. Our approach has allowed us to get rid of BMS and other useless junk controls, the chargers do the job wonderfully and we are in the middle of testing a lifepo4 dedicated charger that will cut off charge to a cell and redirect it to a lower voltage cells, until all cells reach their limit. This will get rid of the relays and make charging simply.

              We also match cells before installation, so each pack and bank has cells with similar capacities, which means charge regimes are so much easier. It's why we set up systems in 500ah charging banks and only use 40-60amp chargers. The same with controlling the temperatures of pack cabinets at specific temps, because it aids the operating and stability of the system.

              Comment

              • SunEagle
                Super Moderator
                • Oct 2012
                • 15125

                Originally posted by dax

                I see your problem now, you're stuck back in the last century, constantly referring to lead acid parameters and basing your argument on that primitive understanding. You also show where you stand with your hilariously ignorant claim there are no dedicated lifepo4 solar charge controllers, maybe that's the case in your backward place, but not in our real world. Your paranoid claim of me coming here to start trouble is fanciful in the extreme and really reveals the depth of your deep fear at being wrong, so you use abuse in a futile attempt bully others. I posted here simply because thought others looking for real knowledge, may like to know there are real charge controllers availible and lead acid technology is not lithium technology.

                Then you claim all information comes from Ev users, who don't use lifepo4 and everything you reference is li-ion, not lifepo4. All our knowledge with lithium comes from our armed forces, who have been using lifepo4 for close to 10years. You persist on claiming when we shut down charge to the pack, it is floating which is ridiculous. For the last time, the pack is bulk charged until it reaches 14v, then all input is stopped and redirected. When the draw on the pack brings it to 13.6v bulk charging restarts, not float, equalisation or anything else, so the pack receives nothing when charge is off, so it can't be floated.

                Then you reject the explanation I put forward regarding floating a battery, when all any one with common sense would do, is look it up and find what i posted, is what is on the net everywhere from battery manufacturers. Floating a battery means maintaining it at full and nothing else, do that with lifepo4 and you stuff them.

                Our charge controllers are dedicate for lifepo4, they don't operate like a lead acid charger in any way. Until you can step out of the dim past, you will never understand how this technology works, even if you have all the degrees and lead acid knowledge in the world. We get your approach constantly from the so called experts with heaps of qualifications, when they see our systems in operation, they have nothing more to say. other than it can't work when it does.

                I stand by 8 years of hands on experience with lifepo4 installations, with not one dissatisfied customer, compared to the many complaints from off grid people with lead acid chargers. As for balancing, will stick with 7 years of fail proof systems and stick with the recommended balancing regimes of the manufacturer. Our approach has allowed us to get rid of BMS and other useless junk controls, the chargers do the job wonderfully and we are in the middle of testing a lifepo4 dedicated charger that will cut off charge to a cell and redirect it to a lower voltage cells, until all cells reach their limit. This will get rid of the relays and make charging simply.

                We also match cells before installation, so each pack and bank has cells with similar capacities, which means charge regimes are so much easier. It's why we set up systems in 500ah charging banks and only use 40-60amp chargers. The same with controlling the temperatures of pack cabinets at specific temps, because it aids the operating and stability of the system.
                I know this thread has gone on for a while and there have been other threads concerning Lifepo4 batteries.

                I must be getting old because I do not remember what manufacturer you work for that makes the lifepo4 battery chargers.

                It might help some of us ancient FLA types better understand the newer technology that you talk about so we can do some of our own research then to just believe everything you say.

                Comment

                • dax
                  Junior Member
                  • Oct 2015
                  • 50

                  Originally posted by Mike90250
                  Dan, Dax,
                  get it out of your systems.

                  The moderators dilemma. Incorrect data must be corrected, deleted, or refuted. Moderators can do it, or allow other members to do it for us.
                  Being a lazy moderator, and spending time tending my batteries and system, I don't have time to correct math errors or bad information, I let other users do it, And their styles vary. They may be "rough". We don't promise a place without "trigger words". get over it,

                  Sunking, name calling has to stop. Take the user name out of the quote, if you are going to say You Silly Donkey.
                  half our moderator reports are from thin-skinned folks that were coddled and got a trophy in each class in grade school. They will never get it,
                  Yes it does seem abuse is the common ground for dealing with each other in the USA, so not surprised. Maybe they aren't "thin skinned folk" at all, just sensible thinking humans who like to discuss without being shot at.

                  Comment

                  • dax
                    Junior Member
                    • Oct 2015
                    • 50

                    Originally posted by SunEagle

                    I know this thread has gone on for a while and there have been other threads concerning Lifepo4 batteries.

                    I must be getting old because I do not remember what manufacturer you work for that makes the lifepo4 battery chargers.

                    It might help some of us ancient FLA types better understand the newer technology that you talk about so we can do some of our own research then to just believe everything you say.
                    Don't work for any manufacturer, I own the building company and we make them ourselves, as no one else does. It's the same with the other here who stole our system, but they get theirs made in china and are converted lead acid chargers, so are inadequate ad we are beginning to sell them to other installers now. Certainly never expect anyone to believe what I say, the charge regimes we use are logical, lifepo4 likes bulk charge and nothing else, so that's how we designed them.

                    Started out with BMS built by someone in Canada which was designed for lifepo4, used those for a couple of years and as we did our research, then convinced my engineers all we had to do was make a charger that did what a lifepoi4 cell wanted, bulk charge till full and shut off.

                    The next step was to work out recharging and avoid cycling as much as possible, after lots of research and experimentation, came to the conclusion restart charging was best when the pack dropped to 13.6v with bulk charge. Which is still highly charged and according to the experts we deal with, means the pack is not cycling, nor is it floating. Nothing technical about that, just pure common sense and in line with the requirements of the lifepo4 technology.

                    You can't use our chargers with li-ion, nor any other lithium chemistry as we've tried and li-ion gets very hot and either explodes or ignites when you bulk charge them over 14+v, which they need to be fully charged. So float charging a li-ion cell, makes sense otherwise it will hurt you and your pocket, on the other hand it will lessen the lifespan of the cell. It's the same with controlling the temp of your lifepo4 enclosure, keep them at a constant air temp and they will perform much better and balance really easily. Not rocket science, just plan simple logic.

                    Comment

                    • Sunking
                      Solar Fanatic
                      • Feb 2010
                      • 23301

                      Originally posted by dax
                      Then you reject the explanation I put forward regarding floating a battery, when all any one with common sense would do, is look it up and find what i posted, is what is on the net everywhere from battery manufacturers. Floating a battery means maintaining it at full and nothing else, do that with lifepo4 and you stuff them.

                      Our charge controllers are dedicate for lifepo4, they don't operate like a lead acid charger in any way. Until you can step out of the dim past, you will never understand how this technology works,
                      Thank you so much for this. It really shows you have no understanding of what you reading, and even worse clearly demonstrates you lack basic fundamental understanding of electric power with respect to batteries. Get this through your thick head there is only 1 way to charge a Lead acid battery and Lithium using a CC/CV algorithm. If you did understand, you would know Bulk/Absord, Float, and Equalize as the exact same CC/CV algorithm.

                      Again for Lead Acid you first charge to a higher voltage set point of 14.4 volts, then lower Voltage to 13.6 volts to hold capacity and allow for the charger to run loads from the panels so the batteries do not have to.

                      What are you doing? You first charge to a higher voltage set point of 14.0 volts, then lower Voltage to 13.6 volts to hold capacity and allow for the charger to run loads from the panels so the batteries do not have to.

                      So please explain what is different other than the initial charge is a bit lower at 14 volts. If it were a commercial Lithium Charger like this one would charge to 14.4 for Top Balance at 100% SOC, then Floats at 13.6 to hold the batteries and run loads from the charge source (panels). How about that, if you want to fully charge LFP you charge to 14.4 volts just like would lead, and then switch 13.6 volts and Float. Exactly the same.

                      The funny part is you do not know both are the same and has a fancy Marketing Name called a 2-Stage Charger. The joke is on you, and you do not understand why. What you do not understand are Marketed in X number of STAGES.

                      Some are very simple Single Stage chargers and operates in CC/CV mode with user set voltage of say 14.4 volts. We would market this as Lithium Ion Battery Charger because it Floats at 14.4 volts which is required for a BMS to charge to 100%. We can charge a fortune calling it a specialized Lithium Ion Charger. Fact is it is a CC/CV charger. Take the same Product, lower it to 13.6 volts for lead acid batteries, and call it a Float Charger. Both are the exact same chargers, as they both are CC/CV charger.

                      Want 2 stages, what about 4 stages smart charger. Every stage is the exact same CC/CV charger. The only thing that changes from one stage to the next is the voltage. They give the STAGES unique names like Bulk/Absorb, Float, and Equalize for example of a 3-STAGE charger. You do not understand the voltage set point is the only thing different between STAGES. You do not understand you are using a 2-STAGE charger and charging exactly like you would a lead acid battery. Charge to a higher voltage initially, then reduce voltage and hold.
                      Last edited by Sunking; 07-25-2016, 12:17 AM.
                      MSEE, PE

                      Comment

                      • jflorey2
                        Solar Fanatic
                        • Aug 2015
                        • 2331

                        Originally posted by dax
                        Not at all, there is huge difference between the charging and use of energy in an EV compared to off grid.
                        Right, there is a difference. Nevertheless, what we have learned from one application can (and has been) ported to the other.
                        An EV doesn't charge whilst being used, off grid does, which makes huge difference in charge regimes.
                        Incorrect. Straight EV's do indeed charge during regen braking - which happens often. Additionally, PHEV's charge and discharge constantly.

                        In a solar power system, there is a moderate and steady charge from solar, with a varying discharge rate from appliances - from refrigerators and A/C compressors cycling to lights going on and off. In a PHEV, there is a moderate and steady charge from the IC engine, with a varying discharge from the traction system. That does NOT mean the applications are identical; for example, an EV has a much wider operating (and storage) temperature range, EV's are more sensitive to weight and are stored near full charge more often.
                        they balance lifepo4 at 3.2v after assembly which is not bottom balancing, other lithium chemistries have different balance points. You can bottom balance an EV, when it is not in use. But you can't bottom balance an off gird system because it is always in use.
                        You keep saying this and it is strange. Before you commission a new system, it is not in use. That is when bottom balancing is done. You can do it at the battery factory, or you can do it when you first install the batteries. So it can certainly be done, and in fact is done.
                        An EV will us the majority of its energy before recharging
                        Most EV's do not use most of their energy before recharging. Average discharge depth for a Tesla 85kwhr battery pack, for example, was measured at 11% over a sample of about 15,000 vehicles last year.


                        Comment

                        • karrak
                          Junior Member
                          • May 2015
                          • 528

                          You always know when Sunking is wrong and is in the process of making a bigger fool of himself. He starts abusing and bullying other posters.

                          If we look back at the original issues in this tread from what I can see Createthis has tried to follow Sunking's advice on how to set up his LFP battery and run into several problems because information that Sunking is supplying is inconsistent and/or incorrect.

                          Sunking keeps stating that a float voltage of 3.4V/cell (13.6 volts for a 12V battery) equates to around 90%SOC. Both Createthis, myself and others have found that this is not true. The true figure is around 99%SOC.

                          He also keeps stating that charging LFP batteries to more 90%SOC will halve their lifespan without giving any explanation as to why this is the case.

                          If you bottom balance an LFP battery you have to make sure the battery is not fully charged as this will result in the weakest cell being driven above its maximum operating voltage. Sunking has suggested that charging a battery to around 90%SOC will give a safe margin to stop this happening. The big problem is that it is not practical to do this when charging from solar. The difference between 98%SOC and approximately 80%SOC is a difference in voltage of 0.04V/cell (0.16 volts for a 12 volt battery). There is no way you will be able to charge an LFP battery to around 90%SOC with any accuracy using solar, I have tried.

                          His whole LFP charging strategy is based on a number of wrong assumptions and will not work. When people highlight problems with his approach he attacks them and tries to make out that they are incompetent, and/or blames the problems on poor product quality and/or inconsistencies between manufacturers.
                          Simon
                          Off-Grid LFP(LiFePO4) system since April 2013

                          Comment

                          • karrak
                            Junior Member
                            • May 2015
                            • 528

                            Originally posted by Sunking
                            Hows does DAX charge a LFP battery?

                            He sets his charger Bulk/Absorb to (CC/CV mode)14.0 volts. When the charger voltage reaches 14.4 volts it lowers the voltage to 13.6 vols in a CC/CV mode with a name called Float Charge. Your battery will discharge down to 13.6 volts at which point the charger will supply all power and hold the batteries at 13.6 volts until the charger is turned off or the sun goes down.
                            Sunking, I think you owe Dax an apology, as usual you have not read what he has written. My interpretation of what he has written is he does not float charge his batteries, he charges them to 14 volts, shuts off the charge and starts a new charge cycle up to 14 volts when the battery voltage drops to 13.6 volts. I suppose you could loosely call it PWM charging.

                            As for all the stuff about CC/CV charging and all the other rubbish about charging methodologies it is not really relevant to charging from solar. There is no such thing as Constant Current or for that matter under some conditions Constant Voltage charging when charging from solar. You only have Constant Current if the amount of solar energy and the temperature of the solar panels don't alter and Constant Voltage if the solar panels can supply enough power to keep the voltage constant.

                            One huge advantage of LFP batteries over PB batteries is that you can charge them with any variable charge rate (up to C/2 for large prismatics if you want long life) as long as you keep the charge voltage below 3.45 V/cell.

                            Dax has already said he is not an engineer so I think it is only courteous that you make allowances for any mistakes in terminology that he might make. I have found the information he has provided very interesting. It just backs up my decision to risk using LFP batteries for both mine and my friends off-grid system and makes me more confident that my understanding of LFP batteries is correct.
                            Simon

                            Off-Grid LFP(LiFePO4) system since April 2013

                            Comment

                            • SunEagle
                              Super Moderator
                              • Oct 2012
                              • 15125

                              Originally posted by dax

                              Don't work for any manufacturer, I own the building company and we make them ourselves, as no one else does. It's the same with the other here who stole our system, but they get theirs made in china and are converted lead acid chargers, so are inadequate ad we are beginning to sell them to other installers now. Certainly never expect anyone to believe what I say, the charge regimes we use are logical, lifepo4 likes bulk charge and nothing else, so that's how we designed them.

                              Started out with BMS built by someone in Canada which was designed for lifepo4, used those for a couple of years and as we did our research, then convinced my engineers all we had to do was make a charger that did what a lifepoi4 cell wanted, bulk charge till full and shut off.

                              The next step was to work out recharging and avoid cycling as much as possible, after lots of research and experimentation, came to the conclusion restart charging was best when the pack dropped to 13.6v with bulk charge. Which is still highly charged and according to the experts we deal with, means the pack is not cycling, nor is it floating. Nothing technical about that, just pure common sense and in line with the requirements of the lifepo4 technology.

                              You can't use our chargers with li-ion, nor any other lithium chemistry as we've tried and li-ion gets very hot and either explodes or ignites when you bulk charge them over 14+v, which they need to be fully charged. So float charging a li-ion cell, makes sense otherwise it will hurt you and your pocket, on the other hand it will lessen the lifespan of the cell. It's the same with controlling the temp of your lifepo4 enclosure, keep them at a constant air temp and they will perform much better and balance really easily. Not rocket science, just plan simple logic.
                              I think understand it a little better. Thanks for the explanation.

                              All I ask in return is that while you and some others may have found a better mouse trap to charging lifepo4 batteries the technology is still not widely known and may come under the microscope of doubt.

                              Understanding that logic is also not rocket science.

                              People that have technical experience are not easily swayed by advertising glitz and false promises. We need hard facts that help us understand what is being presented as being truthful. Until your technology becomes more mainstream and available you might have an uphill road convincing people to believe in it or even harder to purchase it.

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                              • Sunking
                                Solar Fanatic
                                • Feb 2010
                                • 23301

                                Originally posted by karrak

                                Sunking, I think you owe Dax an apology, as usual you have not read what he has written. My interpretation of what he has written is he does not float charge his batteries, he charges them to 14 volts, shuts off the charge and starts a new charge cycle up to 14 volts when the battery voltage drops to 13.6 volts. I suppose you could loosely call it PWM charging.

                                Like usual you cannot read and DAX owes me a great deal of money for educating him. He has no clue what FLOAT, BULK, ABSORB, EQ REFRESH or any terms mean. He has no understanding all modes are CC/CV or even what CC/CV is, He cannot understand math by his own admission. If he understood the math, he would know how wrong he is, and would know he is using a 2-Stage Charger. Again he charges up to 14 volts, then lowers the voltage to 13.6 volts and holds which means he is Floating the battery.Rest of us know that is just a 2-Stage Charger. Dax is confused by Marketers Peddling 1-Stage Chargers of low Current calling them Float Charger, Maintainers, Tenders, and a half dozen other names. What he does not understand is all of them are CC/CV chargers. They all do the exact same thing supply a regulated current at a specific voltage. A 12 volt 10 amp charger will charge a 12 volt Pb battery the exact same way it does any Lithium Ion battery.

                                Lastly a definition of Float or Floating a battery. Not to be confused with a Marketing term called Float Charger as it apparently has confused at least one person in the world.

                                FLOAT is the Voltage at which a battery is maintained after being charged to hold or maintain its capacity. The battery is neither being charged or discharged and is considered FLOATING or fully Saturated. Just for you Dax FLOAT means the battery is neither charging or discharging, just FLOATING because there is no current to Flow on.

                                In other words Dax it is virtually turned off. In reality it is not turned off, both the battery and charger at at the same exact voltage. This is where your mind short circuits and cannot do the math to figure it out. For current to flow, there has to be a potential difference in voltage difference. It is called Ohm's Law. a series of 12 math formulas you cannot comprehend. Put another way energy is transferred from a higher order source to a lower order source. In Laymen Terms one voltage must be higher than the other voltage in order for current to flow between them. Here is the math (Ohm's Law) you lack: 0 Volts / X resistance = 0 Amps. Somehow in 3rd grade you did not believeor understand 0 divided by any number = 0. If the battery voltage and charger voltage are equal, no current flows and the VOLTAGE FLOATS because there is no current flowing. To bad you cannot understand such simple math and terms. You would have saved yourself all this embarrassment.


                                Now for whatever reason those that are knowledgeable will confirm the Definition of Float is exactly what I defined it as, a Voltage Set Point of a CC/CV battery charger. Only DAX says that is not true. Claims that it is ancient history and laws of physics do not apply anymore.


                                Here is the deal Dax, so listen up and learn something All chargers are CC/CV chargers. They are sold as single to multi-stage chargers. As a Single Mode or just one Voltage Set Point can be marketed as a Float, Bulk, Equalizing, Absorb, Tender, Maintainer, and for even more profit a Lithium battery charger for fools who do not know lithium is the easiest to charge using a 1 stage or Float Charger. Does not matter what it is called, it is a CC/CV mode charger.

                                Want Multi-Stage Dax. Let;s say two modes. What do you want to call it? Call it anything you want, it is still a CC/CV charger. All 2-stages means is there are now 2 Voltage Set Points. Marketers call the two set points Bulk/Absorb and Float. The 1st Stage is set to a higher voltage for the Bulk of the charge. When the charger senses the current begins to taper off, then lowers the voltage for the batteries to FLOAT at. Dax that is exactly what you are doing. You are using a 2-Stage charger. You charge at 14 volts until one cell reaches 3.5 volts, then lower it to 13.6 volts to Saturate and hold capacity. That is a FLOATING the battery. Exact same thing you do for lead acid, but for different reasons.
                                Last edited by Sunking; 07-25-2016, 11:40 AM.
                                MSEE, PE

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