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  • 96 or 144v instead of 48v

    Wondering if going to a higher voltage battery pack makes sense. The inverter system i am after (Exeltech) offers 12,24,48 and 96v as standard (pick one). They can do custom voltages. So 144v would be possible.

    Reason for higher voltage is to be able to run one string of batteries in series so as to to get higher amp/hr capacity without running parallel strings of batteries. Down the road if we need to add more capacity then we would only need to go to one parallel string etc.

    What are the practical issues in going to say, a 144v inverter system?

    Any issues charging a higher voltage bank from solar array?

    If the inverter comes configured as 144v and i get a charger that can do the 144v charging, what other issues are there to think about?

    Why are higher voltages not more common in general for off grid and back up power systems?
    Sammy Sparrow - a legend to Sydney radio listeners

  • #2
    Originally posted by sammy_sparrow View Post

    Why are higher voltages not more common in general for off grid and back up power systems?
    Because going over 50V changes what you have to do with batteries if you are doing an NEC compliant install (which if you're doing it in USA you want to be NEC compliant.)


    NEC 690.71
    (B) Dwellings.

    (1) Operating Voltage. Storage batteries for dwellings shall have the cells connected so as to operate at a voltage of 50 volts, nominal, or less.

    Exception: Where live parts are not accessible during routine battery maintenance, a battery system voltage in accordance with 690.7 shall be permitted.


    https://archive.org/stream/nfpa.nec.....2014_djvu.txt

    Comment


    • #3
      OK thats a good reason in the USA.

      What if you live in Utopia? What if the NEC is not part of your world?

      What are the different aspects to the battery setup over 50v?

      Apart from "Code" issues, what are the practical day to day issues one must consider?
      Sammy Sparrow - a legend to Sydney radio listeners

      Comment


      • #4
        Originally posted by sammy_sparrow View Post
        Wondering if going to a higher voltage battery pack makes sense. The inverter system i am after (Exeltech) offers 12,24,48 and 96v as standard (pick one). They can do custom voltages. So 144v would be possible.

        Reason for higher voltage is to be able to run one string of batteries in series so as to to get higher amp/hr capacity without running parallel strings of batteries. Down the road if we need to add more capacity then we would only need to go to one parallel string etc.

        What are the practical issues in going to say, a 144v inverter system?

        Any issues charging a higher voltage bank from solar array?

        If the inverter comes configured as 144v and i get a charger that can do the 144v charging, what other issues are there to think about?

        Why are higher voltages not more common in general for off grid and back up power systems?
        Howdy sammy sparrow and welcome to Solar Panel Talk.

        I am not a designer. However I know when you go over 48 volt it opens up a can of worms from a rules and regulations perspective. My brother has a hybrid system that is 120volt, (60 x 2V batteries) this was done as he has 3 phase equipment that needed it. I think unless you have high drawing appliances ( 3 phase) you just dont need to go over 48 volts and incur the extra hassles that that can bring.

        There are much more knowledgeable people around the place that might chime in, is this a hypothetical question or do you have a real world solar system in mind if so what is it, re charging issues , YES, you need to have enough PV (asuming you are talking PV) to charge the batteries back up and I think special CC that can do over 80 amps (not totally sure on that bit)

        Cheers

        Comment


        • #5
          Hello Jason,

          Thank you for the welcome.

          Been lurking here for quite some time now - just reading and following along.

          I have two real world needs.

          1/ I need to power a communications system. Load is 6Kw today. Its a new installation so growth over time will happen. Grid power is not great. We get daily load shedding - so our grid power goes down every single day without fail. Mostly for 8 hours at a time, but sometimes longer (12 hours) and sometimes we can be "load shedded" twice for 8 hours at at time in a 24 hour period. The building has a 3 phase genset that is brought online when power goes off but sometimes it does not come on. Mostly it does but on the odd occasion it does not. So i need to put in a fairly big battery bank.

          My loads are all 220v - not 48v telecom. So i need to run a decent inverter and need N+1 redundancy, hence looking at Exeltech. From what i have been able to find nothing is better then Exeltech - wave forms i have seen show Exeltech as the best out there. Exeltech can do 48v, 96v or 144v.

          I need a BIG battery bank to get as much UPTIME for the 6Kw load as possible. I would want at the very very least, 4 hours UPTIME on battery. If the genset does not come on, 4 hours is not going to save the day but it gives us time to scramble to get something going in time (one hopes)

          So batteries.........

          Cant use FLA as its inside a server room. So AGM's. OR LiFeP04?

          Leaning towards LiFeP04 for a number reasons one of them being weight is an issue here - cant run 4 tons of Pb which is what i have seen with BIG 2v batteries in a 2500AHr 48v setup. We are on the forth floor of the building and the owners are already antsy about us putting our big antennas on the roof because of weight - and the antennas don't weigh 4 tons, so......

          At 48v we will have no choice but to run several strings and as far as possible i want to avoid parallel strings.

          Hence considering going to 96v or 144v - to get a decent amount of power in the system without using parallel strings - LiFeP04 to cut down on weight and space requirements - not to mention the sustainable current draw these things can give out, only needing a PSOC etc. Also with sometimes only having an 8 hour (sometimes less) window of grid power available to charge with before the next round of load shedding hits, being able to charge at C1 or C2 if needed is a bonus. I am NOT even remotely considering solar charging for this - i have the roof space but as i have read over and over - if we have grid - use it and forget all about solar. My wife is a rabid tree hugger/greenie so this does not go down well but it is what it is.

          I can run a 3 phase charger if needed. I would like 2 x chargers for redundancy.

          so 48 x 3.2v LiFeP04 cells = 144v system. No parallel string. Staying between 80-30% SOC means we can get 50% of the rated amp hours of the battery. Looking at 700Amp/Hr or 1000Amp/Hr cells. 1000amp hours at 144v is a LOT of power.

          This is for comms. Sometimes we get load shedded for an 8 hour period twice in 24 hours, sometimes during load shedding the standby genset does not come on. Sometimes there are Diesel shortages so even if the genset does come on it runs out of fuel. Its a mess. The only thing we can do is put in as much power as we can afford and we cant have too much given the flakiness of the situation here. Budget on batteries is 30K USD so probably 700Amp/Hr cells.

          2/ Home system - all the same issues except the loads are not mission critical but still nice to have a big reserve of power available and still want to avoid the parallel strings. At home its probably better to stick with 48v to keep it simple and i WOULD want to do solar there but given its best to stay under 50v if possible, and at home there is no REAL need to go above 48v, charging with solar is not an issue so can forget the charging big voltages with solar part of this. I did not realize over 50v was an issue but given the reservations being raised so far it looks like forget bigger voltages at home. It seemed the higher the voltage the better the efficiency but i see now, only up to a point

          Any input gratefully accepted.
          Sammy Sparrow - a legend to Sydney radio listeners

          Comment


          • #6
            Originally posted by sammy_sparrow View Post
            if we have grid - use it and forget all about solar.
            I wouldn't go that far.
            Since you're not in the US, the question becomes "What are the economics for grid-tie solar"?

            Usually when the response is "if you have grid available use it, and don't do off-grid solar" that's because batteries+solar panels are basically impossible to get to be same $/kwh as what you pay for grid power.
            But since you're going to have batteries no matter what, that changes the equation. Now it's just what do solar panels (and appropriate equipment) bring to the table.
            And not knowing where you're located and how the POCO rules and local laws work for power generation it's impossible to make even an educated guess on whether it's economical.

            Same with your house - if you're going to have batteries anyway, then adding solar panels may be economical ( worth the additional cost).


            For the business end - I'd make sure that whatever you do is compliant with the equivalent of OSHA laws/regulations.
            And I'd plan on paying an engineer to design the installation.

            Comment


            • #7
              Jason I can help you, as I design Data and Communications centers. I can tell you do not have much experience because about everything you are saying is not accurate. We use a lot of Exeltech at remote cell sites on solar.

              First thing to clear up is what Voltage to select. Most telecom equipment uses either 24 or 48 volts. Servers use AC power which is pretty stupid on the manufacturers part. It means a UPS or another egg in the basket to break down. Anyway for the UPS what battery voltage selected has to do with the load demand. You say 6 Kw which is really small potatoes. At a 6 Kw load at 48 volts is 125 amps and well within reasonable current capacity.

              So for now forget about voltage because you have not answered the important question, how many Watt Hours do the batteries need to be able to deliver? You have only told us the demand of 6 Kw which is meaningless. That determines the battery size.

              As for parallel batteries, you have not determined if it is needed or not. You can obtain up to 2 volt 6000 AH cells. At 48 volts has a capacity of 288 Kwh. Enough to run a 6 Kw load 48 hours. What this tells you is you have a wrong assumption assuming 48 volts is out because it needs parallel batteries. That is completely false.

              Next you said AGm must be used because it is a data center. Hog Wash. Every data center I have built uses Flooded Batteries on the Telecom, and AGM on the UPS. AGM is used on UPS for two reeasons.

              1. They are small batteries designed to only carry the load for 15 to 60 minutes. just long enough to get the generator running and transfer load.
              2. They small batteries are installed in cabinets and replaced every 5 years.

              Flooded batteries in Telecom are massive and last 20 to 30 years.

              So tap the brakes a bit because you are about to make some really big mistakes. Do quite a bit more research, ask questions, and do not rush into anything. As of right now all your assumptions are incorrect.
              MSEE, PE

              Comment


              • #8
                Originally posted by sammy_sparrow View Post
                What are the practical issues in going to say, a 144v inverter system?
                Lack of standard switches/chargers/monitors would be a big one. Different safety standards would be a second.
                Any issues charging a higher voltage bank from solar array?
                You'd be looking at a VERY limited set of charge controllers. Only one I can think of off the top of my head is the Midnite Classic 250KS.

                Why are higher voltages not more common in general for off grid and back up power systems?
                Because:

                1) Traditionally batteries came in 6 or 12 volt chunks, so multiples of those were easy to design to
                1a) Traditionally solar panels came in 12 volt chunks as well (18V actually) - no longer true
                2) 48V is the highest voltage you can use before additional safety requirements kick in
                3) 48V is high enough that reasonable wiring (250 amp breakers, 4/0 wire) gives you enough power for a home (10-12kW)

                In the mid-future, as 400 volt DC building power becomes more common, expect to see battery and inverter systems set up to support this higher voltage. However that's still a ways off.

                Comment


                • #9
                  Originally posted by foo1bar View Post
                  For the business end - I'd make sure that whatever you do is compliant with the equivalent of OSHA laws/regulations.
                  And I'd plan on paying an engineer to design the installation.
                  Agree with that. I am in the middle of the dark continent so things are a bit wild and woolly at the best of times - changing slowly but we don't have western standards by any stretch.

                  I am looking at different ways to put this together from prepackaged LFP battery systems to buy in LFP cells and assemble locally. Whatever i do it will be with an experienced engineer to guide and direct us. What i have been doing is reading everything i can so i can make informed decisions on which way i want to head.

                  The reason i started this thread was to try to find out why is it that 96 or 144v is not more popular and/or used. Starting to get a feel for why now.
                  Sammy Sparrow - a legend to Sydney radio listeners

                  Comment


                  • #10
                    Originally posted by Sunking View Post
                    Jason I can help you, as I design Data and Communications centers.
                    Hi Sun King. Great, look forward to your advice. Not a lot of experience this side with power systems, no. Have done minor setups with inverters/batteries but only 24v with 200 amp/hr of battery. Small stuff. Good experience to see how it performed though. Still it gives one an idea of how little is actually in those batteries.

                    Ok so in my particular situation this is not telecom equipment. Its for a communications setup but its not telecom. All the equipment is mains powered. Totally agree with you that this leads to double conversions and therefore waste, but that's how it is. None of the equipment is 48v. While there are some benefits of using 48v power straight from a DC-DC converter that is connected directly to the battery pack you cant argue with the simplicity of using mains powered equipment because of the versatility of sourcing equipment and parts from just about anywhere. You have a failure on a 48v BUS system or DC load distribution system - good luck finding parts for that out here. Even finding an electrician who knows what he is doing with DC systems may be difficult.

                    In all of this there is the theory and the real world. I know the theory says do a power budget - which I have - hence the 6Kw figure. The important question of how long do we want to power the equipment ? - there is such much in that statement ! In a perfect world, i'd like to run for a week on battery so i have lots of time available to find a solution to a genset that is down or a fuel shortage happening and taking days to find fuel. In the real world we have budgets to work within and so that determines how much back up time we can buy.

                    We can argue till the cows come home on the "correct way" to do it but the real world says, we buy as much battery as we can afford, whatever that comes too, and then learn to deal with the shortfall. We will never have enough battery to keep the load UP as long as we would ideally like. We are in the middle of a third world country. The local grid has many "challenges". The genset within the building we are in is not as well managed as it should be and is not 99% reliable. We have load shedding happening every day. Sometime we get hit twice in a day with load shedding. We get fuel shortages at times. There is diesel stored on site but that is only so big - reality is they cant store more. It is what it is. We have to deal with it. So how much battery do we put in? Good question - just how many watt hours do the batteries need to be able to deliver under all these circumstances? So i hope you begin to see its not quite as easy as you are making it out to be - maybe in the USA or Europe it is, but it surely is not here under these conditions.

                    Other real world restraints is the amount of weight the building owner will allow us to add. We are on the forth floor of the building. I cant add 4 or 5 tons of battery. You and I can argue till the cows come home about how stupid this is - the building can surely hold a LOT more weight then that - following the logic of the owner i should never have 50 or 60 people on the forth floor? Crazy ! But again this is not the western world we are dealing with here and a college education can be rare here, again it is what it is, nuff said !! - 2V 6000 Amp/Hr batteries is simply ridiculous under these conditions. With LFP the weight and space savings are real. It may not be an issue to most setups but i have some unique issues to deal with - real world issues - not text book lecturing. LFP really seems to be an advantage here regards weight and space to house the setup. Also i am in a situation where i have a section of the forth floor. There are other users on the forth floor - i dont have it all to myself (one day i'll get it all but for now its shared). I cant run FLA because of the issues of gassing. Have to keep it safe. Also do not want to deal with any off gassing from the batteries near my expensive equipment. So if i do use Pb it will have to be AGM or GEL , and of course it wont be GEL, so AGM it is if we go with Pb. Yes AGM off gasses as well but its tiny tiny compared to FLA and so acceptable if we have to go that way. Again LFP have the advantage here.

                    With lead acid how fast a charge rate can i hit them with while getting the balance between serving the mission and getting some sort of economical life out of the battery pack? The mission is all about getting a return on investment for the service provided - cant simply say, forget the economics of how long the batteries last if you are charging them really hard to get back to full charge before the next "lights out" event. If we have a fuel shortage and run out of reserve fuel then it will be batteries only - power is generally off for 8 hours once per day. So we have 16 hours till next" lights out". But sometimes - and no figuring when it will happen....... it just happens now and then, we get a second round of "lights out" in a day. So sometimes we only get 8 hours of grid in 24 hours. So i do need to be able to charge up to full charge within 8 hours. The bigger the Pb battery the more current we can put into them, but there is a point where we have to consider are we doing damage to the batteries with a really high charge current. Again, LFP seems to have the advantage here.

                    So given a 6000 Amp/hr battery is not possible (weight/cost) we come back to the reality of 2000 amp/hr 2V cells. Even then, 24 of those weigh abut 3-4 tons - so getting into trouble with weight again. With Pb, if i have 2000 amp/hrs i can still not use more then 1000 amp/hrs if possible - go lower and lose battery cycles fast. Ideally we should be sizing to use no more then 20-30% of Pb bank size - no matter if FLA or AGM or whatever. Again LFP seems to have the advantage here - i can use 50% easily - in fact the batteries will supposedly gain many cycles of use if i can keep it to SOC of between 80% and 30%. That gives me 50% of the capacity i can safely use. I f i need to push down lower - 90% DOD, i can if i really need to and the penalty is not that great. Go below 50% with Pb and the loss in cycles is real. Again LFP seems to have the advantage in this respect.

                    Sunking, you have told me what i stated about AGM's in a data center is "HOG WASH" because in every data center YOU have built you have used FLA. Well, we are not talking about a data center YOU have built - we are talking about a data center (for want of a better description) *I* am building with some really unique issues to deal with. Its not HOG WASH at all about FLA being a no go in *MY* situation.

                    But hey, i am all ears. I am no expert in this, hence asking questions. I will be the builder of the system but not the designer or specifier.

                    My original question was about higher voltages so as to avoid parallel strings. Parallel strings dont seem to be such a problem with LFP but are a BIG problem on Pb - right? So given big weights on huge 2V cells are not going to work for me and also that i need to avoid FLA if possible because of the situation of where the installation is, does 96v or 144v using AGMS make sense? What ABOUT if LFP *IS* the right way to go here ( and it seems to me LFP provides answers to some issues i am facing), is it best to stick to 48v and use several parallel strings?
                    Sammy Sparrow - a legend to Sydney radio listeners

                    Comment


                    • #11
                      Originally posted by sammy_sparrow View Post
                      Ok so in my particular situation this is not telecom equipment. Its for a communications setup but its not telecom. All the equipment is mains powered.
                      Telecom uses basically 3 voltages. 24, 48, and 480/270 3-phase. A modern Data-Center will always have both 48 and Mains for the servers. It is a moot point.

                      Originally posted by sammy_sparrow View Post
                      In all of this there is the theory and the real world. I know the theory says do a power budget - which I have - hence the 6Kw figure. The important question of how long do we want to power the equipment ? - there is such much in that statement ! In a perfect world, i'd like to run for a week on battery so i have lots of time available to find a solution to a genset that is down or a fuel shortage happening and taking days to find fuel. In the real world we have budgets to work within and so that determines how much back up time we can buy.
                      I agree and until you determine how many watt hours you need in a day, al this is just academic, not real. Until you get real numbers. I cannot help.

                      Originally posted by sammy_sparrow View Post
                      We can argue till the cows come home on the "correct way" to do it but the real world says, we buy as much battery as we can afford, whatever that comes too, and then learn to deal with the shortfall. We will never have enough battery to keep the load UP as long as we would ideally like. We are in the middle of a third world country. The local grid has many "challenges". The genset within the building we are in is not as well managed as it should be and is not 99% reliable. We have load shedding happening every day. Sometime we get hit twice in a day with load shedding. We get fuel shortages at times. There is diesel stored on site but that is only so big - reality is they cant store more. It is what it is. We have to deal with it. So how much battery do we put in? Good question - just how many watt hours do the batteries need to be able to deliver under all these circumstances? So i hope you begin to see its not quite as easy as you are making it out to be - maybe in the USA or Europe it is, but it surely is not here under these conditions.
                      Your battery capacity depends on how often you want to replace them. Cycle life is directly related to how deep you discharge your batteries. A good AGM may get 1000 cycle if you limit discharge 20% DOD. If you discharge to 50% the maximum recommended DOD before recharge you are down to 250 cycles. You are going to pay up one way or the other. No free rides in physics. Everything must be bought and paid for in advance. No exceptions.

                      Originally posted by sammy_sparrow View Post
                      Other real world restraints is the amount of weight the building owner will allow us to add. We are on the forth floor of the building. I cant add 4 or 5 tons of battery. You and I can argue till the cows come home about how stupid this is - the building can surely hold a LOT more weight then that - following the logic of the owner i should never have 50 or 60 people on the forth floor? Crazy ! But again this is not the western world we are dealing with here and a college education can be rare here, again it is what it is, nuff said !! - 2V 6000 Amp/Hr batteries is simply ridiculous under these conditions. With LFP the weight and space savings are real. It may not be an issue to most setups but i have some unique issues to deal with - real world issues - not text book lecturing. LFP really seems to be an advantage here regards weight and space to house the setup. Also i am in a situation where i have a section of the forth floor. There are other users on the forth floor - i dont have it all to myself (one day i'll get it all but for now its shared). I cant run FLA because of the issues of gassing. Have to keep it safe. Also do not want to deal with any off gassing from the batteries near my expensive equipment. So if i do use Pb it will have to be AGM or GEL , and of course it wont be GEL, so AGM it is if we go with Pb. Yes AGM off gasses as well but its tiny tiny compared to FLA and so acceptable if we have to go that way. Again LFP have the advantage here.
                      If charge voltages are set correctly and current limited, FLA do not gas to any significant extent. Only when you go above gassing voltages. do FLA gas, and that is around 2.4 to 2.5 vpc.

                      Lithium will provide you some advantages, and would be my choice over AGM. But there is a catch to LFP. There is not much in the way of equipment that is designed to work with it in your application. The advantages of LFP are higher Specific Energy Density. About 1/2 the weight for a give capacity, at 1/3 the volume. They can also be operated in Partial State of Charge unlike any Pb battery which must remain fully charged at all times. In fact to get the most life out of LFP is to never charge above 90% or allow to go below 10%.

                      Originally posted by sammy_sparrow View Post
                      With lead acid how fast a charge rate can i hit them with while getting the balance between serving the mission and getting some sort of economical life out of the battery pack? The mission is all about getting a return on investment for the service provided - cant simply say, forget the economics of how long the batteries last if you are charging them really hard to get back to full charge before the next "lights out" event. If we have a fuel shortage and run out of reserve fuel then it will be batteries only - power is generally off for 8 hours once per day. So we have 16 hours till next" lights out". But sometimes - and no figuring when it will happen....... it just happens now and then, we get a second round of "lights out" in a day. So sometimes we only get 8 hours of grid in 24 hours. So i do need to be able to charge up to full charge within 8 hours. The bigger the Pb battery the more current we can put into them, but there is a point where we have to consider are we doing damage to the batteries with a really high charge current. Again, LFP seems to have the advantage here.
                      Charge rates vary. There are three basic Pb batteries. SLI aka Starting Lighting & Ignitions which I will not address other than to say they can be charged very fast, but has no meaningful cycle life, so that is a dead end.

                      A True Deep Cycle battery has very heavy thick plates that allow a long cycle life. As a consequence means th eInternal Resistance is higher than we would like and limits charge and discharge rates to C/8.

                      Then there are hybrids which try to be both SLI and Deep Cycle. The trade-off is you do not get the cycle life of Deep Cycle, or the very high C-Rates of a SLI battery . Hybrids as a rule of thumb are C/4. LFP depending on what manufacture and type can be as high as 10C.

                      So here is the problem How the Frack are you going to get a Pb battery completely recharged in a short time? You need at least 10 solid hours or unlimited and uninterrupted power. Solar cannot do that, only a Genny or commercial power can do that.

                      Here are the useful facts of FLA vs AGM.

                      FLA has a minimum of 2 times the cycle life of AGM, and AGM cost 2 times more than FLA. So the AGM solution is 400% higher in cost, about the same as LFP. So you are in between a Rock and Hard Place. You cannot likely afford AGM and refuse to use FLA because of misconception of gassing. You cannot have it both ways.

                      Here in the USA here is how we build a Mission Critical Data Center, Telecom Offices, and Hospitals with 99.5% availability.

                      Dual AC service (two separate services, redundant from two different Sub Stations and Power Plants. ), 3-phase, 4-wire 480/270. Dual Diesel Redundant Generators, Dual Redundant Parallel Dual Conversion UPS. 48 Volt DC plant with direct feed from utility or Genny. 48 volt battery plant is sized for 4 to 6 hours to allow time for mechanics to get generator on line. Diesel genny's have two tanks; Day Tank and a weeks worth of fuel in storage tanks. fUPS batteries are only sized for 15 to 30 minutes using AGM. Special; AGm batteries are used to deliver 4C discharge current, and charged at 1C. Trade off is the AGM batteries only have about 100 to 150 cycles in them so they get replaced every 5 years whether they are used or not as 5 year sis beyond calendar life. Bottom line there is no budget, it is what it is to get 99.5% reliability. A data center generates over a million dollars per hour revenue. A few extra million in equipment is no problem and a drop in the bucket. No Data Center in the USA uses Solar or renewable energy except Google, and that is for show only, does not actually contribute much of anything. Strictly PR as Google is flushed with more cash than they know what to do with.

                      If this were me, I would size the batteries to carry the load only for a few hours like a battery plant. I would use a battery that can handle a C/4 charge and discharge current. So here is how it would work. If commercial power fails the batteries are already on-line because I would use a Dual Conversion UPS meaning AC>DC>AC or Rectifiers > Batteries > Inverter. When batteries reach 50% DOD, genny starts up, picks up the load, and recharges the batteries in 3 hours and shuts off. Repeat. If the outage is shorter than 2 hours, and comes back on, commercial power recharges the batteries in 1 to 3 hours and ready to go again.

                      Lot's of ways to do this, just some ways are a lot better than others. Solar would never be a consideration. You cannot use RE with Mission Critical applications unless you overkill the crap out of everything and NO DAMN BUDGET to get in the way. That is your Rock and Hard Place. You cannot have your cake and eat it too, or Champagne Taste on a Beer Budget.

                      Good Luck to you.

                      SK
                      MSEE, PE

                      Comment


                      • #12
                        Originally posted by Sunking View Post
                        Lot's of ways to do this, just some ways are a lot better than others. Solar would never be a consideration. You cannot use RE with Mission Critical applications unless you overkill the crap out of everything and NO DAMN BUDGET to get in the way. That is your Rock and Hard Place. You cannot have your cake and eat it too, or Champagne Taste on a Beer Budget.

                        Good Luck to you. SK
                        And therein lays the truth!!

                        Your advice is sound. Thank you for your input!

                        So bottom line here is stick with 48v. I will be striving to build out 8 hours of UP time from the batteries. I would like an Exeltech MX System to get N+1 on the inverter.

                        I think the only sensible thing to do re the genset is get our own and manage it properly. Still cant store much extra fuel so will have to think outside the box on that one - something along the lines of a fuel trailer with 1000 liters onboard and keep it at home and on standby ready to go service the genset when the situation arises.

                        I've been looking at commercial LFP but very expensive. Is it practical to consider CALB's and put these in place ourselves? Exeltech can do the inverting, power comes from the CALB's - just need to figure the charging. From a long time lurking here i wont talk about "balancing", but bottom seems easy enough. does that sound OK?
                        Sammy Sparrow - a legend to Sydney radio listeners

                        Comment


                        • #13
                          still yawning here - off on a trip out into the bundus (ie, bush out back of nowhere ) today so an early start. First cup of coffee still going in.

                          Thinking a bit more about it, why even have a fuel trailer? Why not just keep 44 gallon drums at home full and ready to go on a normal trailer - saves cost on having a specialist fuel trailer - more money for other nice stuff in the teleport.

                          i like the - 3 hours UPTIME and genset thereafter routine. I think that works.

                          So which battery should i look at ? Pb or LFP?
                          Sammy Sparrow - a legend to Sydney radio listeners

                          Comment


                          • #14
                            Originally posted by sammy_sparrow View Post
                            still yawning here - off on a trip out into the bundus (ie, bush out back of nowhere ) today so an early start. First cup of coffee still going in.

                            Thinking a bit more about it, why even have a fuel trailer? Why not just keep 44 gallon drums at home full and ready to go on a normal trailer - saves cost on having a specialist fuel trailer - more money for other nice stuff in the teleport.

                            i like the - 3 hours UPTIME and genset thereafter routine. I think that works.

                            So which battery should i look at ? Pb or LFP?
                            Only looking at cost for a given amount of energy storage, Pb hands down.
                            If you have special needs like low weight for a given energy or the ability to sit at a partial charge state without damage, definitely Lithium. LFP is just one Lithium chemistry option, but is the safest and most stable that is widely available and has a long track record. Not the highest power density or the lowest cost per watt-hour though.
                            Another factor that favors Li is the need to recharge fully over a short time period (several hours, for example). You can go with AGM for that, and pay more than for equivalent capacity FLA or you can go to Li.
                            SunnyBoy 3000 US, 18 BP Solar 175B panels.

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                            • #15
                              Aside from the UL / Code defining <50V. Much of the "efficient" gear, is targeting the 50V ballpark. Higher than that, it's not geared for off grid, and efficiency is traded off for cost savings. So controllers and inverters may only be 80% instead of +90% efficient. Data centers have huge power budgets, unlike off-grid installs or Grid-Tie, where efficiency counts a lot.
                              Powerfab top of pole PV mount (2) | Listeroid 6/1 w/st5 gen head | XW6048 inverter/chgr | Iota 48V/15A charger | Morningstar 60A MPPT | 48V, 800A NiFe Battery (in series)| 15, Evergreen 205w "12V" PV array on pole | Midnight ePanel | Grundfos 10 SO5-9 with 3 wire Franklin Electric motor (1/2hp 240V 1ph ) on a timer for 3 hr noontime run - Runs off PV ||
                              || Midnight Classic 200 | 10, Evergreen 200w in a 160VOC array ||
                              || VEC1093 12V Charger | Maha C401 aa/aaa Charger | SureSine | Sunsaver MPPT 15A

                              solar: http://tinyurl.com/LMR-Solar
                              gen: http://tinyurl.com/LMR-Lister

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