GE Durathon Batteries

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  • peakbagger
    Solar Fanatic
    • Jun 2010
    • 1562

    GE Durathon Batteries

    I was hiking this past weekend and one of the folks I was hiking with had done some technical contracting for GE at the Durathon plant. Durathons are a new version of older technology (Zebra batteries) and use an electrolyte that is solid at room temperature. They have to be heated to a high temp for the electrolyte to be liquid. Once up to temperature they reportedly have far longer cycle times than conventional lead acid and the materials to make the batteries are readily available. He sure wasn't a spokesman but he did have some interesting comments

    They are selling them as fast as they can make them, mostly to African cell phone tower companies

    They are trying to sell to integrators so buying individual batteries is a long way off if ever.

    The process to the make the batteries was labor intensive, the major goal of GE is to automate the process to drive down costs and improve yield. He didn't know the cost of the batteries but other source indicate they are well above the cost for lead acid which would be expected if GE is involved and they are paying off a brand new factory.

    My big question has been what happens if they allowed to cool down when charged. He was told they would hold the charge without a lot of losses until the battery was warmed up again but that warm up would require a significant source of power. His was also told it doesn't really hurt the battery to allow it to cool but given the thermal cycling I would expect its not something to do routinely. When operating at temperature about 1% of the batteries output is used to maintain the cases temperature.

    Obviously its speculation on my part but the technology seems attractive for off gird large solar installations due to long cycle life but the need to keep them hot will most likely require either small bank of other technology batteries or a standby generator.
  • Naptown
    Solar Fanatic
    • Feb 2011
    • 6880

    #2
    Or figure out a way to use waste heat from other sources to keep them hot
    NABCEP certified Technical Sales Professional

    [URL="http://www.solarpaneltalk.com/showthread.php?5334-Solar-Off-Grid-Battery-Design"]http://www.solarpaneltalk.com/showth...Battery-Design[/URL]

    [URL]http://www.calculator.net/voltage-drop-calculator.html[/URL] (Voltage drop Calculator among others)

    [URL="http://www.gaisma.com"]www.gaisma.com[/URL]

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    • Sunking
      Solar Fanatic
      • Feb 2010
      • 23301

      #3
      I know what you are talking about, but your signals are a little crossed. You are talking about Molten Salt batteries, and GE Durathon is not the former Zebra Battery. First there is nothing really new about them. They were developed in WWII in Germany and used in artillery proximity fuses and V2 rockets to bomb Europe.They were the predecessor to AGM and Gel where the electrolyte would not be displaced in aircraft, artillery, and rockets from extreme G forces.

      They are being used a lot in the Telecom industry where there is no electrical infrastructure, but might not be used the way you think they are. A cell tower sites is equipped with a diesel generator as the prime power source. The generator cycles to charge the batteries, turn off, batteries then supply power to the cell tower until they start to cool and discharge, then the cycle starts over.

      As for home use will never likely happen, they are industrial use only. Some think maybe someday used in electric vehicles, but the batteries are very dangerous and extremely inefficient of around 40% from what I can tell as it takes a lot of energy to keep them at operating temps of 300 degree C.
      MSEE, PE

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