Thoughts on battery and electrical location?

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  • PNW_Steve
    Solar Fanatic
    • Aug 2014
    • 433

    Thoughts on battery and electrical location?

    Hello Everyone,

    As I move forward on my project I have hit a bit of indecision... Where are my batteries, charge controller, inverter and load center going to go?

    I was going to put them all in the outside storage bays. I contacted the manufacturer and asked what the weight limits on the storage bays was. I even got to talk to a genuine engineer who gave me a very qualified "I don't know". That makes me a little shy about stuffing 500 pounds of batteries in them and hoping.

    I do have a space that will not be ideal for daily accessibility that I could use instead.. The usable space is approximately 26"x 72" and 26" tall. I can partition it into separate compartments. one for the batteries and the other for all of the electronics/electrical. If I go this route the battery compartment would vent into the engine compartment. Would that be an issue?

    Take a look at the pics and tell me what you think?
    Attached Files
    Last edited by PNW_Steve; 01-25-2020, 08:01 PM.
  • PNW_Steve
    Solar Fanatic
    • Aug 2014
    • 433

    #2
    Another option may be to put it all under the bed.....

    I will have a typical RV bed platform with storage underneath. It will be housing my 100 gallon freshwater tank but I may be able to fit both.

    Comment

    • Mike90250
      Moderator
      • May 2009
      • 16020

      #3
      Batteries should not vent into the engine compartment.
      I guess this is an RV ?
      if you can separate the battery venting from the charge controller thermal venting, that's best
      Does the RV not have a factory load center ?
      Powerfab top of pole PV mount (2) | Listeroid 6/1 w/st5 gen head | XW6048 inverter/chgr | Iota 48V/15A charger | Morningstar 60A MPPT | 48V, 800A NiFe Battery (in series)| 15, Evergreen 205w "12V" PV array on pole | Midnight ePanel | Grundfos 10 SO5-9 with 3 wire Franklin Electric motor (1/2hp 240V 1ph ) on a timer for 3 hr noontime run - Runs off PV ||
      || Midnight Classic 200 | 10, Evergreen 200w in a 160VOC array ||
      || VEC1093 12V Charger | Maha C401 aa/aaa Charger | SureSine | Sunsaver MPPT 15A

      solar: http://tinyurl.com/LMR-Solar
      gen: http://tinyurl.com/LMR-Lister

      Comment

      • PNW_Steve
        Solar Fanatic
        • Aug 2014
        • 433

        #4
        Originally posted by Mike90250
        Batteries should not vent into the engine compartment.
        I guess this is an RV ?
        if you can separate the battery venting from the charge controller thermal venting, that's best
        Does the RV not have a factory load center ?
        Thanks Mike.

        I can partition the space into two separate spaces. One for the batteries and the other for the equipment. Each vented separately.

        Venting the battery enclosure is a challenge. What do you see as the downside to venting into the engine compartment?

        I don't know if any of this is relevant: it is a rear engine diesel RV. Right now it is an empty shell.. So far I have gutted the interior, raised the roof ten inches and sprayed foam insulation. I am working on the interior now.
        Last edited by PNW_Steve; 01-26-2020, 10:12 AM.

        Comment

        • Mike90250
          Moderator
          • May 2009
          • 16020

          #5
          If you are venting a lead acid battery (flooded or AGM or gel) the vented fumes contain Hydrogen gas in explosive quantities, and acid mist, Flooded batteries produce both while charging, AGM & Gel only produce fumes when being overcharged or failing at end of life. Neither is good for breathing or electronics or engine compartments which contain electric starter motors or things that can ignite the hydrogen, It's rare, but it happens, and it's messy - with sulfuric acid sprayed everywhere.
          Powerfab top of pole PV mount (2) | Listeroid 6/1 w/st5 gen head | XW6048 inverter/chgr | Iota 48V/15A charger | Morningstar 60A MPPT | 48V, 800A NiFe Battery (in series)| 15, Evergreen 205w "12V" PV array on pole | Midnight ePanel | Grundfos 10 SO5-9 with 3 wire Franklin Electric motor (1/2hp 240V 1ph ) on a timer for 3 hr noontime run - Runs off PV ||
          || Midnight Classic 200 | 10, Evergreen 200w in a 160VOC array ||
          || VEC1093 12V Charger | Maha C401 aa/aaa Charger | SureSine | Sunsaver MPPT 15A

          solar: http://tinyurl.com/LMR-Solar
          gen: http://tinyurl.com/LMR-Lister

          Comment

          • PNW_Steve
            Solar Fanatic
            • Aug 2014
            • 433

            #6
            I saw a car battery explode in 1982. I don't care to see that again.

            I have FLA batteries.

            I am going to look at venting out the back. The back of the space is glass that is obscured by the insulation. I would have to take the glass and insulation out, cover the opening with 18ga. sheet metal, install the vent and then paint.

            A possible option, I could run a vent from the battery compartment, through the engine compartment and exiting out of the back bumper.

            I am just about clueless regarding battery venting batteries. I appreciate your help.


            Edit: Duh! Hydrogen is lighter than air.... I have been looking at a vent in the bottom of the box like I did with my propane locker...
            Last edited by PNW_Steve; 01-27-2020, 11:58 AM.

            Comment

            • PNW_Steve
              Solar Fanatic
              • Aug 2014
              • 433

              #7
              I have been looking at passive solutions and stumbled across this solar vent that I could install on the roof.

              Comment

              • J.P.M.
                Solar Fanatic
                • Aug 2013
                • 14921

                #8
                Originally posted by PNW_Steve
                I have been looking at passive solutions and stumbled across this solar vent that I could install on the roof.

                https://www.ebay.com/p/1162592614?ii...8aAhGrEALw_wcB
                On venting, among other things, make sure the air going out has a way to get in. Otherwise that stated 700 ft^3/hr. = ~ 11.7 CFM or so of what's probably an unrestricted flowrate number will quickly approach zero. Even then the flowrate will most likely be a lot less. Just screen the air inlet to help keep critters/unwelcome visitors out.

                FWIW, that vent you show seems kind of chintzy to me. I note one review cautions the battery cannot be replaced. For as much air as that toy would blow, I'd wonder if a truly passive solution such as hi/lo top/bottom venting of the battery compartment with a short stack would move as much or at least a sufficient amount of air for the required duty but I'm ignorant as to the amount of air flow required for the application. In any event, I'd isolate the battery compartment from the interior of the bus.

                Have you calc'd an estimate for the amount of air flow required for the application ? Any legal/code requirements for batteries mounted on/in RV's or conversions you're following*aware of ?

                Comment

                • PNW_Steve
                  Solar Fanatic
                  • Aug 2014
                  • 433

                  #9
                  Originally posted by J.P.M.

                  On venting, among other things, make sure the air going out has a way to get in. Otherwise that stated 700 ft^3/hr. = ~ 11.7 CFM or so of what's probably an unrestricted flowrate number will quickly approach zero. Even then the flowrate will most likely be a lot less. Just screen the air inlet to help keep critters/unwelcome visitors out.

                  FWIW, that vent you show seems kind of chintzy to me. I note one review cautions the battery cannot be replaced. For as much air as that toy would blow, I'd wonder if a truly passive solution such as hi/lo top/bottom venting of the battery compartment with a short stack would move as much or at least a sufficient amount of air for the required duty but I'm ignorant as to the amount of air flow required for the application. In any event, I'd isolate the battery compartment from the interior of the bus.

                  Have you calc'd an estimate for the amount of air flow required for the application ? Any legal/code requirements for batteries mounted on/in RV's or conversions you're following*aware of ?
                  Thanks for the input.

                  The vent fan that I linked was one that I stumbled onto and thought "this is a good idea". It does look low end. If it is a good idea I am sure that I can find a higher quality unit to get the job done.

                  I do not have any regulatory concerns. RVIA standards don't speak to battery venting.

                  More to follow. Have company.

                  Comment

                  • Weldman
                    Member
                    • Oct 2019
                    • 58

                    #10
                    Originally posted by PNW_Steve

                    Thanks for the input.

                    The vent fan that I linked was one that I stumbled onto and thought "this is a good idea". It does look low end. If it is a good idea I am sure that I can find a higher quality unit to get the job done.

                    I do not have any regulatory concerns. RVIA standards don't speak to battery venting.

                    More to follow. Have company.
                    High coming in and low going out on venting
                    1.2 kWh solar 10.56 kWh battery @ 24v in a RV

                    Comment

                    • Mike90250
                      Moderator
                      • May 2009
                      • 16020

                      #11
                      Originally posted by Weldman
                      High coming in and low going out on venting
                      Thats correct for propane. For Hydrogen, which rises, intake air at bottom, and exhaust out the top. It's a problem if you trap hydrogen in a confined space, or have an ignition source for it. And you need to be able to check water levels easily, and eventual replacements. Not an easy task

                      Powerfab top of pole PV mount (2) | Listeroid 6/1 w/st5 gen head | XW6048 inverter/chgr | Iota 48V/15A charger | Morningstar 60A MPPT | 48V, 800A NiFe Battery (in series)| 15, Evergreen 205w "12V" PV array on pole | Midnight ePanel | Grundfos 10 SO5-9 with 3 wire Franklin Electric motor (1/2hp 240V 1ph ) on a timer for 3 hr noontime run - Runs off PV ||
                      || Midnight Classic 200 | 10, Evergreen 200w in a 160VOC array ||
                      || VEC1093 12V Charger | Maha C401 aa/aaa Charger | SureSine | Sunsaver MPPT 15A

                      solar: http://tinyurl.com/LMR-Solar
                      gen: http://tinyurl.com/LMR-Lister

                      Comment

                      • PNW_Steve
                        Solar Fanatic
                        • Aug 2014
                        • 433

                        #12
                        Is the consensus that a reasonable quality and capacity roof vent similar to the one I linked would be a good venting solution?

                        Also assuming that I have a screened inlet for replacement air. Air in through the bottom and out through the roof.

                        Thank you Everyone for the input.

                        Comment

                        • J.P.M.
                          Solar Fanatic
                          • Aug 2013
                          • 14921

                          #13
                          Originally posted by PNW_Steve
                          Is the consensus that a reasonable quality and capacity roof vent similar to the one I linked would be a good venting solution?

                          Also assuming that I have a screened inlet for replacement air. Air in through the bottom and out through the roof.

                          Thank you Everyone for the input.
                          What happens when the battery dies ?

                          Comment

                          • littleharbor
                            Solar Fanatic
                            • Jan 2016
                            • 1998

                            #14
                            I have a similar vent on a homebuilt camper I built. It is batteryless and only runs when the sun is shining. It has been running without a hitch for probably 10 years now
                            2.2kw Suntech mono, Classic 200, NEW Trace SW4024

                            Comment

                            • Weldman
                              Member
                              • Oct 2019
                              • 58

                              #15
                              Originally posted by Mike90250

                              Thats correct for propane. For Hydrogen, which rises, intake air at bottom, and exhaust out the top. It's a problem if you trap hydrogen in a confined space, or have an ignition source for it. And you need to be able to check water levels easily, and eventual replacements. Not an easy task
                              Meaning higher pressure air coming in than the pressure leaving.

                              1.2 kWh solar 10.56 kWh battery @ 24v in a RV

                              Comment

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