Solar Cell Tester - DIY

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  • jim91505
    Junior Member
    • Nov 2011
    • 7

    Solar Cell Tester - DIY

    I'm new to the forum and want to share this DIY cell tester that I came up with today. It's made from a couple of 8x10 inch sheets of plastic window glass. A small piece of copper clad PC board is glued to each piece to solder tabbing and a wire lead to. The tabbing runs across the inside of the glass where the cell that is being tested is placed. The meter is set to amps and the cell is held out in the sun. Not scientific, but should help sort the cells out, identifying the bad ones.

    -Jim
    Attached Files
  • Mike90250
    Moderator
    • May 2009
    • 16020

    #2
    Cool, that's better than 99% of the folks do, What's a Test?

    How has the yield been ?
    Powerfab top of pole PV mount (2) | Listeroid 6/1 w/st5 gen head | XW6048 inverter/chgr | Iota 48V/15A charger | Morningstar 60A MPPT | 48V, 800A NiFe Battery (in series)| 15, Evergreen 205w "12V" PV array on pole | Midnight ePanel | Grundfos 10 SO5-9 with 3 wire Franklin Electric motor (1/2hp 240V 1ph ) on a timer for 3 hr noontime run - Runs off PV ||
    || Midnight Classic 200 | 10, Evergreen 200w in a 160VOC array ||
    || VEC1093 12V Charger | Maha C401 aa/aaa Charger | SureSine | Sunsaver MPPT 15A

    solar: http://tinyurl.com/LMR-Solar
    gen: http://tinyurl.com/LMR-Lister

    Comment

    • Naptown
      Solar Fanatic
      • Feb 2011
      • 6880

      #3
      The only problem I can see is inconsistent lighting due to humidity etc If you can add a metal halide or other light source that is more consistent it would be a more reliable test.
      NABCEP certified Technical Sales Professional

      [URL="http://www.solarpaneltalk.com/showthread.php?5334-Solar-Off-Grid-Battery-Design"]http://www.solarpaneltalk.com/showth...Battery-Design[/URL]

      [URL]http://www.calculator.net/voltage-drop-calculator.html[/URL] (Voltage drop Calculator among others)

      [URL="http://www.gaisma.com"]www.gaisma.com[/URL]

      Comment

      • jim91505
        Junior Member
        • Nov 2011
        • 7

        #4
        Originally posted by Mike90250
        Cool, that's better than 99% of the folks do, What's a Test?

        How has the yield been ?
        100% so far. One cell tested, one good In today's Los Angeles sun that seemed to be a bit down, I got 6 1/2 amps.

        I purchased a bunch of cells but have them stored away for now while I test a new panel that I just finished yesterday. It's my own design that I came up with after a considerable amount of you-tubing and other research. I have it set up out in the backyard to see how it weathers and degrades over the winter and into the hotter part of the year. If it works out, I will go into DIY production and share. It's for an emergency power supply system to power my ham radio station in the event of a disaster where the grid would be down for an extended period.

        -Jim

        Comment

        • bartelby
          Junior Member
          • May 2012
          • 1

          #5
          Thanks

          for sharing this idea

          Comment

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