Mounting 8 or 12 panels to a shipping container

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  • Tigerbody
    Junior Member
    • Mar 2011
    • 11

    #1

    Mounting 8 or 12 panels to a shipping container

    I am having some issues with mounting 12 panels on a shipping container.

    One of the issues is I CANNOT use half of the top, as that has other purposes.

    So, we got 20 feet or so, and the installer just has used simple hinges
    to mount 3 groups of 4 each. The problem with this is it goes too much over the
    20 foot design criteria.

    These are KC 120's from 5 years ago.

    I can imaging that mounting 8 of them in a 2 x 4 pattern will use less space.

    Does anyone have any clues or pictures or both that they can impart to me?

    Thanks!

    Patrick in Puna Beach, Big Island of Hawai'i
  • Mike90250
    Moderator
    • May 2009
    • 16020

    #2
    Are you mounting flat, or hinged at some angle ? Flat, they can go edge to edge, but leave a inch or so, between rows for some air circulation, hot panels produce less power. If angled or tilted, you need to be aware of shade issues, the smallest bit of shade can really reduce the power of the whole array. If you mount panels so they shade each other, that's going to impact your harvest.
    Powerfab top of pole PV mount (2) | Listeroid 6/1 w/st5 gen head | XW6048 inverter/chgr | Iota 48V/15A charger | Morningstar 60A MPPT | 48V, 800A NiFe Battery (in series)| 15, Evergreen 205w "12V" PV array on pole | Midnight ePanel | Grundfos 10 SO5-9 with 3 wire Franklin Electric motor (1/2hp 240V 1ph ) on a timer for 3 hr noontime run - Runs off PV ||
    || Midnight Classic 200 | 10, Evergreen 200w in a 160VOC array ||
    || VEC1093 12V Charger | Maha C401 aa/aaa Charger | SureSine | Sunsaver MPPT 15A

    solar: http://tinyurl.com/LMR-Solar
    gen: http://tinyurl.com/LMR-Lister

    Comment

    • Tigerbody
      Junior Member
      • Mar 2011
      • 11

      #3
      Originally posted by Mike90250
      Are you mounting flat, or hinged at some angle ? Flat, they can go edge to edge, but leave a inch or so, between rows for some air circulation, hot panels produce less power. If angled or tilted, you need to be aware of shade issues, the smallest bit of shade can really reduce the power of the whole array. If you mount panels so they shade each other, that's going to impact your harvest.
      Right now they are hinged at around 24 degrees - for Hawai'i sun in winter.

      The problem is right now they are on separate racks, so the shading makes them farther apart. I would like to rack them 2x4 or 3x4 ....

      or maybe 2x6 that would overhang the container,
      so how do I support that overhang?

      I am not expecting more than a Cat 1 hurricane.

      Comment

      • Mike90250
        Moderator
        • May 2009
        • 16020

        #4
        Originally posted by Tigerbody
        Right now they are hinged at around 24 degrees - for Hawai'i sun in winter.
        Wow, that sounds steeper than I would have expected. What will the angles be the rest of the year ? If you can get by with 10 degrees, that will still allow for rain & dirt shedding, and less shade so you can pack them closer.
        Powerfab top of pole PV mount (2) | Listeroid 6/1 w/st5 gen head | XW6048 inverter/chgr | Iota 48V/15A charger | Morningstar 60A MPPT | 48V, 800A NiFe Battery (in series)| 15, Evergreen 205w "12V" PV array on pole | Midnight ePanel | Grundfos 10 SO5-9 with 3 wire Franklin Electric motor (1/2hp 240V 1ph ) on a timer for 3 hr noontime run - Runs off PV ||
        || Midnight Classic 200 | 10, Evergreen 200w in a 160VOC array ||
        || VEC1093 12V Charger | Maha C401 aa/aaa Charger | SureSine | Sunsaver MPPT 15A

        solar: http://tinyurl.com/LMR-Solar
        gen: http://tinyurl.com/LMR-Lister

        Comment

        • Tigerbody
          Junior Member
          • Mar 2011
          • 11

          #5
          This angle is what every installer does over here.

          We are at 44 degree latitude, so need to shoot at the Sun

          Originally posted by Mike90250
          Wow, that sounds steeper than I would have expected. What will the angles be the rest of the year ? If you can get by with 10 degrees, that will still allow for rain & dirt shedding, and less shade so you can pack them closer.
          I dont want to do a anything different than what is common here,
          and every degree helps at some point.

          I also need to make it so I can get the summer angle, which, of course,
          is more than overhead on the summer solstice.

          Comment

          • Tigerbody
            Junior Member
            • Mar 2011
            • 11

            #6
            opps -

            Opps, Latitude is 19.7 N on big Island of Hawaii.

            I will check more closely.

            I am 4 miles away from an active Lava flow,
            so everything could change.

            Comment

            • Tigerbody
              Junior Member
              • Mar 2011
              • 11

              #7
              Not pointed south

              So, the installer aligned the panels with the container,
              not true south. This is about 20 degrees south east.

              Is this going to be a problem?

              I am only seeing around 1080 Watts during the peak of the day,
              for 12 Kyocera KC 120, which to me calcs to 1440 Watts during
              peak sunlight.

              Comment

              • Mike90250
                Moderator
                • May 2009
                • 16020

                #8
                Originally posted by Tigerbody
                So, the installer aligned the panels with the container,
                not true south. This is about 20 degrees south east.

                Is this going to be a problem?

                I am only seeing around 1080 Watts during the peak of the day,
                for 12 Kyocera KC 120, which to me calcs to 1440 Watts during
                peak sunlight.
                Well, if you have a tendency to get thunderstorms (clouds) in the afternoons, it may work out after all.
                Powerfab top of pole PV mount (2) | Listeroid 6/1 w/st5 gen head | XW6048 inverter/chgr | Iota 48V/15A charger | Morningstar 60A MPPT | 48V, 800A NiFe Battery (in series)| 15, Evergreen 205w "12V" PV array on pole | Midnight ePanel | Grundfos 10 SO5-9 with 3 wire Franklin Electric motor (1/2hp 240V 1ph ) on a timer for 3 hr noontime run - Runs off PV ||
                || Midnight Classic 200 | 10, Evergreen 200w in a 160VOC array ||
                || VEC1093 12V Charger | Maha C401 aa/aaa Charger | SureSine | Sunsaver MPPT 15A

                solar: http://tinyurl.com/LMR-Solar
                gen: http://tinyurl.com/LMR-Lister

                Comment

                • russ
                  Solar Fanatic
                  • Jul 2009
                  • 10360

                  #9
                  1440*0,77 = 1108

                  You probably have good sun and seem right on the mark or close to it.
                  [SIGPIC][/SIGPIC]

                  Comment

                  • Tigerbody
                    Junior Member
                    • Mar 2011
                    • 11

                    #10
                    What is the 0.77 factor about?


                    Originally posted by russ
                    1440*0,77 = 1108

                    You probably have good sun and seem right on the mark or close to it.

                    Comment

                    • Sunking
                      Solar Fanatic
                      • Feb 2010
                      • 23301

                      #11
                      Originally posted by Tigerbody
                      What is the 0.77 factor about?
                      The absolute best efficiency using MPPT controller harvest energy and using every bit of it on a daily use. Not realistic, 50% is more realistic.
                      MSEE, PE

                      Comment

                      • Tigerbody
                        Junior Member
                        • Mar 2011
                        • 11

                        #12
                        Originally posted by Sunking
                        The absolute best efficiency using MPPT controller harvest energy and using every bit of it on a daily use. Not realistic, 50% is more realistic.
                        So, are you saying that I am doing REAL well with an output of 1100 Watts?

                        Is it possible to get all 120 Watts out of these cells?

                        Mahalo

                        Comment

                        • russ
                          Solar Fanatic
                          • Jul 2009
                          • 10360

                          #13
                          The 120 watts (STC) is a lab test number at 25
                          [SIGPIC][/SIGPIC]

                          Comment

                          • Mike90250
                            Moderator
                            • May 2009
                            • 16020

                            #14
                            Originally posted by Sunking
                            The absolute best efficiency using MPPT controller harvest energy and using every bit of it on a daily use. Not realistic, 50% is more realistic.
                            Just to clairify a bit, this 50% I belive, is from PV panel, charging batteries, using power at night, and the recharge, with all the losses along the way.
                            Charger losses, 3%
                            inverter losses, 5%
                            battery recharge loss, 20%
                            PV with real sun & heat losses. 20%
                            ends up being very close to 50% losses.
                            Powerfab top of pole PV mount (2) | Listeroid 6/1 w/st5 gen head | XW6048 inverter/chgr | Iota 48V/15A charger | Morningstar 60A MPPT | 48V, 800A NiFe Battery (in series)| 15, Evergreen 205w "12V" PV array on pole | Midnight ePanel | Grundfos 10 SO5-9 with 3 wire Franklin Electric motor (1/2hp 240V 1ph ) on a timer for 3 hr noontime run - Runs off PV ||
                            || Midnight Classic 200 | 10, Evergreen 200w in a 160VOC array ||
                            || VEC1093 12V Charger | Maha C401 aa/aaa Charger | SureSine | Sunsaver MPPT 15A

                            solar: http://tinyurl.com/LMR-Solar
                            gen: http://tinyurl.com/LMR-Lister

                            Comment

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