Laptop keeps crashing my solar rig

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  • Pentos
    Junior Member
    • May 2018
    • 7

    Laptop keeps crashing my solar rig


    Hi folks, Newbie here with a bit of a prob I hope someone can help with. I have a very small simple rig set up in the shed at the end of the garden that's going to be my "office", comprising a 150w panel, a controller and a 100AH deep cycle gel battery. I've put in some 12v lights and these work just fine. The other thing I want to power is my laptop (a 2011 MacBook Pro). I've not incorporated an inverter as I plan to run everything on 12v DC, and have a car charger for the laptop for the purpose. BUT...whenever I plug this car charger in, everything cuts out, and thats before I even connect it to the laptop. Has anyone any idea what I might be doing wrong? In case it's of help, these are the specs of the charger. Its a 12v car charger (the cigarette lighter socket type) Input: 11.5v - 16v dc 5.6A max Output: 18.5v 4.6A The proper apple mains charger is: Input: 100-240v 1.5A 50-60hz Output:18.5v 4.6A Ive tested the rig with other 12v car appliances eg phone charger, which work just fine. I'm completely stumped so any help or suggestions very gratefully received. Thanks Pentos


  • bcroe
    Solar Fanatic
    • Jan 2012
    • 5198

    #2
    What, the LED lights work OK, but go out when the charger is connected? That is just about impossible,
    unless you have something between the battery and the LEDS. Are you going through a LOAD connection
    on a charge controller? If so try connecting the LEDs direct to the battery (series fuse is good), then add the
    laptop charger the same way. The LEDs should come on, and stay on as the charger connects. Bruce Roe

    Comment

    • littleharbor
      Solar Fanatic
      • Jan 2016
      • 1998

      #3
      Have you installed a 12 volt socket? If so does other stuff work fine on it? Just wondering if the polarity is reversed on the socket.
      2.2kw Suntech mono, Classic 200, NEW Trace SW4024

      Comment

      • Mike90250
        Moderator
        • May 2009
        • 16020

        #4
        non-standard grounding can also cause a problem, but would likely blow a fuse (you do have fuses installed?)

        But to run that laptop very much you are going to need more PV panel.
        Powerfab top of pole PV mount (2) | Listeroid 6/1 w/st5 gen head | XW6048 inverter/chgr | Iota 48V/15A charger | Morningstar 60A MPPT | 48V, 800A NiFe Battery (in series)| 15, Evergreen 205w "12V" PV array on pole | Midnight ePanel | Grundfos 10 SO5-9 with 3 wire Franklin Electric motor (1/2hp 240V 1ph ) on a timer for 3 hr noontime run - Runs off PV ||
        || Midnight Classic 200 | 10, Evergreen 200w in a 160VOC array ||
        || VEC1093 12V Charger | Maha C401 aa/aaa Charger | SureSine | Sunsaver MPPT 15A

        solar: http://tinyurl.com/LMR-Solar
        gen: http://tinyurl.com/LMR-Lister

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        • Pentos
          Junior Member
          • May 2018
          • 7

          #5
          Originally posted by bcroe
          What, the LED lights work OK, but go out when the charger is connected? That is just about impossible,
          unless you have something between the battery and the LEDS. Are you going through a LOAD connection
          on a charge controller? If so try connecting the LEDs direct to the battery (series fuse is good), then add the
          laptop charger the same way. The LEDs should come on, and stay on as the charger connects. Bruce Roe
          Hi Bruce, Thanks for your input. The only thing between the battery and the LEDs is the charge controller. Now, its possible that I'm doing something wrong with it, but I have even tried replacing it and the same thing happens. so I don't think this can be the problem. Routing through the controller the laptop and the LEDs are connected in exactly the same way. The only other thing I can think of is if the controllers are factory set to limit the power draw, but if they are I haven't been able to figure out how to change them.

          Comment

          • Pentos
            Junior Member
            • May 2018
            • 7

            #6
            Originally posted by littleharbor
            Have you installed a 12 volt socket? If so does other stuff work fine on it? Just wondering if the polarity is reversed on the socket.
            Hi littleharbor. Yes, have a temp installed trailing 12v socket with alligator clips. I think the polarity is correct as the phone charger works fine in it

            Comment

            • Pentos
              Junior Member
              • May 2018
              • 7

              #7
              Originally posted by Mike90250
              non-standard grounding can also cause a problem, but would likely blow a fuse (you do have fuses installed?)

              But to run that laptop very much you are going to need more PV panel.
              Hi Mike. No, no fuses installed, and no grounding other than on the negative terminal on the battery. Should there be?

              Comment

              • Sunking
                Solar Fanatic
                • Feb 2010
                • 23301

                #8
                Originally posted by Pentos

                Hi Mike. No, no fuses installed, and no grounding other than on the negative terminal on the battery. Should there be?
                No bond to earth required and the negative polarity has nothing to do with ground. If I had to guess you have the polarity wrong on your brick power supply.
                MSEE, PE

                Comment

                • SunEagle
                  Super Moderator
                  • Oct 2012
                  • 15125

                  #9
                  Originally posted by Pentos

                  Hi Bruce, Thanks for your input. The only thing between the battery and the LEDs is the charge controller. Now, its possible that I'm doing something wrong with it, but I have even tried replacing it and the same thing happens. so I don't think this can be the problem. Routing through the controller the laptop and the LEDs are connected in exactly the same way. The only other thing I can think of is if the controllers are factory set to limit the power draw, but if they are I haven't been able to figure out how to change them.
                  Try connecting the Laptop DC wires directly to the battery terminals through a fuse. It sounds like you have both the LED lights and laptop connected to the "load" terminals of the charge controller which may be limited to what it can handle.

                  Comment

                  • jflorey2
                    Solar Fanatic
                    • Aug 2015
                    • 2331

                    #10
                    Originally posted by Pentos
                    Hi Bruce, Thanks for your input. The only thing between the battery and the LEDs is the charge controller.
                    You want solar panel -> charge controller -> battery -> loads.

                    If you are using the "load" terminal on your charge controller you may be exceeding its current rating. They are usually intended for small (<10A) loads.

                    If you want to keep the LVD functionality, the go with something like a C40 - those are good to 40 amps.


                    Comment

                    • Pentos
                      Junior Member
                      • May 2018
                      • 7

                      #11
                      Thanks again for your advice guys.
                      I've tried connecting direct to the battery using the trailing cigarette lighter socket with alligator clips, and it works just fine.
                      The problem seems to be when running it through the controllers (tried two of em now )
                      Yes, both lights and laptop are connected through the load terminals of the controller, but the problem persists whether the lights are on or not.
                      The amp rating of the two charge controller I've tried are 10A and 30A, respectively.
                      Is there any possibility that the voltage difference could be causing a problem? i.e. the rig outputs 12v but the laptop requires 18v

                      Comment

                      • littleharbor
                        Solar Fanatic
                        • Jan 2016
                        • 1998

                        #12
                        Load control output on those cheap little controllers is intended for switching on/off a lighting circuit. They can be programmed to come on at a certain time and run for a certain amount of time. They will shut down if the battery voltage falls below a set point. That being said, unless you are using it for this purpose , it really shouldn't be used.
                        2.2kw Suntech mono, Classic 200, NEW Trace SW4024

                        Comment

                        • Sunking
                          Solar Fanatic
                          • Feb 2010
                          • 23301

                          #13
                          Originally posted by Pentos
                          Thanks again for your advice guys.
                          I've tried connecting direct to the battery using the trailing cigarette lighter socket with alligator clips, and it works just fine.
                          The problem seems to be when running it through the controllers (tried two of em now )
                          Yes, both lights and laptop are connected through the load terminals of the controller, but the problem persists whether the lights are on or not.
                          The amp rating of the two charge controller I've tried are 10A and 30A, respectively.
                          Is there any possibility that the voltage difference could be causing a problem? i.e. the rig outputs 12v but the laptop requires 18v
                          The load terminal is not meant to be used for loads other than very small items like and LED night light. Stop trying to make it do something it is not made to do. Th e10/30 amp you mention is the Controller output to the batery, NOT LOAD.

                          MSEE, PE

                          Comment

                          • Pentos
                            Junior Member
                            • May 2018
                            • 7

                            #14
                            Originally posted by Sunking

                            The load terminal is not meant to be used for loads other than very small items like and LED night light. Stop trying to make it do something it is not made to do. Th e10/30 amp you mention is the Controller output to the batery, NOT LOAD.
                            Ahhhhhh. OK - so can you recommend one that would be right for my uses? (I tried searching for the C40 as suggested, but don't seem to be able to find one here in the UK)

                            Comment

                            • ButchDeal
                              Solar Fanatic
                              • Apr 2014
                              • 3802

                              #15
                              Originally posted by Pentos

                              Ahhhhhh. OK - so can you recommend one that would be right for my uses? (I tried searching for the C40 as suggested, but don't seem to be able to find one here in the UK)
                              the load terminal is NOT right for your use no matter which Charge Controller you get. you should be attaching to the battery with a fuse.
                              OutBack FP1 w/ CS6P-250P http://bit.ly/1Sg5VNH

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