It sounds like you are trying to put too much value on the low voltage disconnect. Voltage is not a good indicator of SOC, as you've seen and for the reasons already described in this thread. Have you gotten comfortable with measuring specific gravity yet? That is something you should figure out, definitely before investing more money in an even more capacity.
The disconnect should probably be thought of as an emergency stop, and set to a value below that which you would ever see in normal usage (and with a delay long enough to ignore normal surges). You can't rely on the LVD to keep your battery healthy, only careful SG measurements and planning/control of your loads will do that for you.
If your loads are so high that you think you'll need to use the LVD to stay above 50% SOC (as determined by specific gravity), you need to cut some loads, or at least shift then to daylight hours when PV can assist.
The disconnect should probably be thought of as an emergency stop, and set to a value below that which you would ever see in normal usage (and with a delay long enough to ignore normal surges). You can't rely on the LVD to keep your battery healthy, only careful SG measurements and planning/control of your loads will do that for you.
If your loads are so high that you think you'll need to use the LVD to stay above 50% SOC (as determined by specific gravity), you need to cut some loads, or at least shift then to daylight hours when PV can assist.
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