Battery Isolators

Collapse
X
 
  • Time
  • Show
Clear All
new posts
  • bcroe
    Solar Fanatic
    • Jan 2012
    • 5198

    Battery Isolators

    I keep reading about these RV battery isolators. One version used a couple
    really big diodes from the alternator plus output, to the 2 batteries. It wastes a
    lot of power by adding a diode drop, and might mess up the voltage regulator.
    Another really smart one uses fancy electronics to reduce the diode loss. And
    one uses a solenoid that must be operated at the right times, without fail or welding.

    This may be an old idea, but it seems to me there is a better way. The (3 phase)
    alternator already has 3 diodes to ground adequate to handle its capacity, and 3
    more from the same windings to the positive output. WHY NOT just add 3 more
    diodes from the windings, to the second battery positive? This is as efficient as
    no isolator, and foolproof. The regulator would still work as before, the batteries
    will eventually reach close to the same final voltage.

    Some alts already have external winding terminals available. The more difficult case
    is going inside and tying to the original 3 winding-diode junctions. Bruce Roe
  • Sunking
    Solar Fanatic
    • Feb 2010
    • 23301

    #2
    You are looking at old Isolator Technology Bruce. The newer Isolators take the voltage regulation out of the Alternator to the Isolator. That allows then for you to select the appropriate voltage for each battery port. Then some of the new Isolators made to fit any vehicle use Switch Mode Buck/Boost regulators to achieve the same voltage control to the battery.
    MSEE, PE

    Comment

    • bcroe
      Solar Fanatic
      • Jan 2012
      • 5198

      #3
      Originally posted by Sunking
      You are looking at old Isolator Technology Bruce. The newer Isolators take the voltage regulation out of the Alternator to the Isolator. That allows then for you to select the appropriate voltage for each battery port. Then some of the new Isolators made to fit any vehicle use Switch Mode Buck/Boost regulators to achieve the same voltage control to the battery.
      Perhaps you could point out a model or 2 of that type? That sounds like a lot of complexity; its not obvious to me
      what the advantages would be. The the isolators I compared to are on the market today, results of a very short
      search. Bruce Roe


      Comment

      • Sunking
        Solar Fanatic
        • Feb 2010
        • 23301

        #4
        Originally posted by bcroe

        Perhaps you could point out a model or 2 of that type? That sounds like a lot of complexity; its not obvious to me
        what the advantages would be. The the isolators I compared to are on the market today, results of a very short
        search. Bruce Roe
        Bruce it is not complicated moving the Voltage Regulator out of the alternator. It is a 2 or 3 wire plug you unplug from the alternator and plug into the Isolator Marine market has been doing it for a couple of decades. Auto sector has just been slow to change.

        With new vehicles even makes it easier on some manufactures because the VR is already external to the alternator, so the Diode models still work because the voltage loss is seen at the battery by the VR and raises the alternator voltage. Universally today SAE has set the voltage to 14.2 volts because 14.2 volts works well with FLA. AGM, and LiFeP04. Look under the hood of most new vehicles today and you will see an AGM battery.

        OK I will throw you a couple of bones.

        Sure Power sold by ASE. You have to match Group Number to auto manufacture.
        Intervolt is another one.

        There are at least a dozen more out there.
        MSEE, PE

        Comment

        • bcroe
          Solar Fanatic
          • Jan 2012
          • 5198

          #5
          I snooped around some of those devices, but they all seem to take a standard alternator + out and find
          ways to send it through MORE devices to 2 batteries, without allowing feed across current. That means
          more voltage drop and more wiring, and more failure modes. For now I'm sticking with the idea of just
          adding a second set of 3 + rectifiers from the alt to the second battery. Could even be another alt type
          diode block put in the alt if it will fit, the total heat generated doesn't increase, just shifts to the lower
          voltage battery ckt.

          Every alt I've seen from 1976 to 2001 has the voltage regulator inside, using either a sense wire or
          connected to the main output terminal. That is just fine; since my scheme doesn't add any voltage
          drop, the original reg can stay the way it is. There have been some alts with the DIODES mounted
          externally; that just makes it easier to do this.

          Guess I should be drawing a picture. Bruce Roe

          Comment

          • bcroe
            Solar Fanatic
            • Jan 2012
            • 5198

            #6
            Here is a quick sketch for the simple, efficient add on battery isolator. I'd try to just mount another power diode set
            on the alt; can use the same heat sink since total losses are not increased. Bruce Roe BatIsolate.jpg
            Last edited by bcroe; 03-10-2017, 03:07 PM.

            Comment

            • SWFLA
              Junior Member
              • Jan 2017
              • 89

              #7
              Once the SLI battery is charged, you will have a trickle charger.

              Comment

              • bcroe
                Solar Fanatic
                • Jan 2012
                • 5198

                #8
                Originally posted by SWFLA
                Once the SLI battery is charged, you will have a trickle charger.
                Would you explain please. Bruce Roe

                Comment

                • SWFLA
                  Junior Member
                  • Jan 2017
                  • 89

                  #9
                  since the regulator is sensing your main battery as soon as it's charged up its going to cut the amps way back. the regular controls the current to the rotor and thus how much of a magnetic field it creates. Blue Sea Systems has a wide variety of ACRs or BEP. They are very reliable. Just sold my last 14v/50a - 28v/140a dual voltage alternator.

                  Comment

                  • SWFLA
                    Junior Member
                    • Jan 2017
                    • 89

                    #10
                    Mastervolt Battery Mate - a little more expensive but top-notch. And losing a small amount of voltage and probably be a good thing.

                    Comment

                    • bcroe
                      Solar Fanatic
                      • Jan 2012
                      • 5198

                      #11
                      Originally posted by SWFLA
                      since the regulator is sensing your main battery as soon as it's charged up its going to cut
                      the amps way back. the regular controls the current to the rotor and thus how much of a magnetic field it creates. Blue
                      Sea Systems has a wide variety of ACRs or BEP.
                      That Mastervolt Battery Mate seems to be a pretty sophisticated stuff, for those who need that. I was looking to replace
                      the "2 big diodes" isolators that are being sold today for simpler systems. They work, and I think mine works the same,
                      something like this.

                      The battery with the lowest state of charge will pull the alternator winding voltage down to within a couple diode drops.
                      Current will flow there. If the other battery is in a higher state, it will get little current. Its voltage will drop some from
                      receiving full current at full charge, and the regulator will keep current coming regardless of which battery
                      its connected to.

                      After a while the alt will pull up the lower battery till its about the same state of charge as the other battery. From that
                      point they will both take current and rise together till neither needs much current and the reg shuts down. An alt reg
                      isn't going to "latch" into different states and leave one battery not finished. Bruce Roe

                      Comment

                      • misty607
                        Junior Member
                        • May 2017
                        • 1

                        #12
                        very new to all of this and will be the first to admit I am lost! I have a bus that I gutted and am at the point to add my battery bank. My plan is to install a continuous solenoid system and add solar in the future (when funds allow lol) I'm trying to find out if I need, if it exists, or what type of battery regulator would be best. I have 2 100ah deep cell, and a windy nation 2000w inverter. My only needs are to power a small fridge, a microwave, and a small portable air conditioner as the air system was ripped out of the bus prior to purchase. I have a blue print as to how it will be hooked up but it wont let me post it here. Any help would be much appreciated. (in laymen terms please as i said I'm just learning all of this)

                        Comment

                        • Sunking
                          Solar Fanatic
                          • Feb 2010
                          • 23301

                          #13
                          Originally posted by SWFLA
                          since the regulator is sensing your main battery as soon as it's charged up its going to cut the amps way back.
                          That is complete nonsense. Ohms Law is what regulates the current. When the battery voltage and alternator voltage are equal, there is NO CURRENT. Simple Ohms Law.

                          MSEE, PE

                          Comment

                          Working...