Help with batttery system

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  • Sunking
    Solar Fanatic
    • Feb 2010
    • 23301

    #16
    Originally posted by lkruper
    How does the float-only charger give a maximum charge to the battery after it has been discharged? Would'nt a three stage charger be better for that?
    All chargers produce Constant Current, the difference is the voltage set points. In a 3-Stage charger the voltage set points are higher than Float, or an over charge condition to force constant current into the battery longer, thus speeding up recharge time. 3 Stage charging is used for daily cycle applications, and Emergency Stand By systems use Float.

    3 Stage is hard on batteries, but it is faster which is desired with daily cycle applications. Float Chargers are the Kinder Gentler chargers used for Emergency Stand By and continuous service like a UPS. All commercial operations like Telecom, Utilities, Broadcast, CATV,Military, Emergency Egress Lighting, and other high priority operations use Float Chargers. They are connected to the chargers and never turned off. Every phone call you make and every data bit you send comes from from a Float Charger. Every police radio call comes from a Float Charger. If power fails, you would never know it because when power fails, the batteries are already online ready to take over.

    You can use either one you want. Float charges will cost less money. If you know how chargers work, you can make a Float charger just as fast as a 3-stage charger. Most Float chargers you can set the voltage and/or have an EQ switch. Instead of Floating at 13.6 volts on a 12 volt system, just turn it up to 14.4 and you now essential have a stage charger. It is just manual operation rather than automatic.

    What is the difference? 3-stage cost more, puts more stress on the battery from gassing, and are a couple of hours faster. So all I am saying is your application is Daily Cycling, it is Emergency Stand By. You can certainly use 3-Stage, but you do not need it.
    MSEE, PE

    Comment

    • Sunking
      Solar Fanatic
      • Feb 2010
      • 23301

      #17
      Originally posted by stevo
      Nope, don't see any UL Listing, the search continues I guess.
      You did not look closely enough. Everything Progressive Dynamics makes is UL.

      IS THIS THE MODEL?

      UL is clearly shown.



      Which means it is listed in Canada and USA
      MSEE, PE

      Comment

      • stevo
        Member
        • May 2015
        • 45

        #18
        Originally posted by Sunking
        All chargers produce Constant Current, the difference is the voltage set points. In a 3-Stage charger the voltage set points are higher than Float, or an over charge condition to force constant current into the battery longer, thus speeding up recharge time. 3 Stage charging is used for daily cycle applications, and Emergency Stand By systems use Float.

        3 Stage is hard on batteries, but it is faster which is desired with daily cycle applications. Float Chargers are the Kinder Gentler chargers used for Emergency Stand By and continuous service like a UPS. All commercial operations like Telecom, Utilities, Broadcast, CATV,Military, Emergency Egress Lighting, and other high priority operations use Float Chargers. They are connected to the chargers and never turned off. Every phone call you make and every data bit you send comes from from a Float Charger. Every police radio call comes from a Float Charger. If power fails, you would never know it because when power fails, the batteries are already online ready to take over.

        You can use either one you want. Float charges will cost less money. If you know how chargers work, you can make a Float charger just as fast as a 3-stage charger. Most Float chargers you can set the voltage and/or have an EQ switch. Instead of Floating at 13.6 volts on a 12 volt system, just turn it up to 14.4 and you now essential have a stage charger. It is just manual operation rather than automatic.

        What is the difference? 3-stage cost more, puts more stress on the battery from gassing, and are a couple of hours faster. So all I am saying is your application is Daily Cycling, it is Emergency Stand By. You can certainly use 3-Stage, but you do not need it.
        Thank You, thats ALL news to me, theres allot to this stuff. So that means, back to the 24v plan. Can you recommend such a "float charger" as all I could find was small ones.

        Comment

        • stevo
          Member
          • May 2015
          • 45

          #19
          Originally posted by Willy T
          I'd get a IOTA DSL-30, charger / power supply, 12 v and the separate IQ4 plug in module and it'd have 3 stage and charge up two GC-2's pretty quick, I think the DLS-45 amp would be a little on the big side, but would also work. it's all you need for a system like yours.
          There seems to be an abundance of options in the 12v chargers but going to 24v and its four times the price. It sounds like I may be back on for 24v if this "float charger" can be found for my system, which is on "stand by" mode 99.9% the the time.

          Comment

          • stevo
            Member
            • May 2015
            • 45

            #20
            Originally posted by Willy T
            I'd get a IOTA DSL-30, charger / power supply, 12 v and the separate IQ4 plug in module and it'd have 3 stage and charge up two GC-2's pretty quick, I think the DLS-45 amp would be a little on the big side, but would also work. it's all you need for a system like yours.
            I did find this.... IOTA DLS-27-15/IQ4 24 VOLT 15 AMP 4 STAGE AUTOMATIC SMART BATTERY CHARGER / POWER SUPPLY

            Its $231 at Amazon, might be the ticket

            The 25 amp is $266

            Then theres this one on Ebay......DLS-27-40/IQ4 IOTA 24V 40A 4 STAGE AUTOMATIC SMART BATTERY CHARGER/POWER SUPPLY ...$347.00,

            Comment

            • Willy T
              Solar Fanatic
              • Jun 2014
              • 405

              #21
              Originally posted by stevo
              I did find this.... IOTA DLS-27-15/IQ4 24 VOLT 15 AMP 4 STAGE AUTOMATIC SMART BATTERY CHARGER / POWER SUPPLY

              Its $231 at Amazon, might be the ticket

              The 25 amp is $266

              Then theres this one on Ebay......DLS-27-40/IQ4 IOTA 24V 40A 4 STAGE AUTOMATIC SMART BATTERY CHARGER/POWER SUPPLY ...$347.00,
              I thought you wanted 12 V ?? About a year ago it seems like all chargers went up $ 100 all at one time.


              Try here, again, I'd get the IQ4 as the plug in module. Later if you want to equalize with it, there is a way to turn up the voltage.



              IQ4 module

              Comment

              • stevo
                Member
                • May 2015
                • 45

                #22
                Originally posted by Willy T
                I thought you wanted 12 V ?? About a year ago it seems like all chargers went up $ 100 all at one time.


                Try here, again, I'd get the IQ4 as the plug in module. Later if you want to equalize with it, there is a way to turn up the voltage.



                IQ4 module

                http://www.boatandrvaccessories.com/...ontroller.html
                I would rather go 24v. looks like they have two different models priced pretty close that are 25 amp or 40 amps in 24v. and I see the "iota-iq4-smart-charge-controller" for $23.99 Maybe I should give them a call on Monday, I'm wondering 25 or 40 amps for my four 225 amp 6v batteries in series. Cost wise I'd rather go with the 25 amp of course if that would do the job.

                Comment

                • Sunking
                  Solar Fanatic
                  • Feb 2010
                  • 23301

                  #23
                  Originally posted by stevo
                  I would rather go 24v. looks like they have two different models priced pretty close that are 25 amp or 40 amps in 24v. and I see the "iota-iq4-smart-charge-controller" for $39.99 Maybe I should give them a call on Monday, I'm wondering 25 or 40 amps for my four 225 amp 6v batteries in series. Cost wise I'd rather go with the 25 amp of course if that would do the job.
                  Steve there is no problem going with a 3-Stage Charger. What I am saying is there is no reason to pay extra for 3-Stage in your application. Understand?

                  Having said that Iota is a good charger, and you can get a 24 volt 40 amp model for around $350. It is a 3-Stage plue EQ (OK 4 stage) Its all about economics my friend. You do not need a 3-Stage charger for your orgy, no more than you need 3 wives. But heck if you can have 3 wives cheaper than 1, hump at it. Err I mean have at it. Its you orgy and money.

                  At the power levels you want no less than 24 volts. Try to find a 80 amp 12 volt charger. Here is a hint. You can find 20 amp 48 volt charges cheap. (Golf Carts)
                  Stay far away from 12 volts or anyone who suggest 12 volt toys .

                  12 volts @ 80 Amps = 24 Volts @ 40 amps = 48 Volts @ 20 Amps = 960 watts in 5th grade math.
                  MSEE, PE

                  Comment

                  • Willy T
                    Solar Fanatic
                    • Jun 2014
                    • 405

                    #24
                    IOTA DLS chargers are single stage chargers. The IQ4 is the 3 stage brains available built in or as a plug in module that makes them 3 stage.

                    That is why I suggested to buy plug in module and it can be used either way. There is also a way to turn the the output voltage on the 24v models to 32v for equalization using the internal potentiometer.


                    I see the "iota-iq4-smart-charge-controller" for $39.99
                    How about $19


                    NOTE: Iota has informed us the IQ-GEL and IQ-40-HOUR controllers are discontinued. We have limited stock available before these models are gone for good. NOTE: The IQ Controllers are designed to work with the DLS 12V and 24V chargers. Please email us or give us a call if you have any questions.

                    Comment

                    • Sunking
                      Solar Fanatic
                      • Feb 2010
                      • 23301

                      #25
                      Originally posted by Willy T
                      Thats your opinion, the insults don't bolster it much though.
                      Shared by all pros. You are not a pro. Keep sticking your neck out. I am more than happy to chop your head off every time you do. You keep asking for it so you must like it.

                      I am helping Steve with his numerous threads. He has thanked my many times already. He has not even acknowledged you exist. What does that tell you Willy?

                      Now go away and quit starting trouble.
                      MSEE, PE

                      Comment

                      • inetdog
                        Super Moderator
                        • May 2012
                        • 9909

                        #26
                        Originally posted by Willy T
                        Sun King, you know what you can do, don't you ?? n12Volt systems work great unless your you, you only have a Golf Cart.
                        Willy, your arguments with Dereck's statements will be much more credible if they are coherent and readable. I am not sure what you are trying to say.
                        SunnyBoy 3000 US, 18 BP Solar 175B panels.

                        Comment

                        • inetdog
                          Super Moderator
                          • May 2012
                          • 9909

                          #27
                          Originally posted by Willy T
                          He continually hurls insults about people that have a 12 volt system by call then children and their system as toys. People get tired of defending themselves and their systems. The system that someone builds and uses is the one that fits.

                          Is this some kind of poster ownership ?? How many posts do I have to make on a thread before I can claim ownership of a poster ??
                          Well,

                          1. There are a lot more people who have gotten stuck with 12V systems when they had high enough power needs that they really should have chosen a higher system voltage than there are people who have solid logical reasons to use 12V and yet are trying to get high power out of it.
                          Dereck tends to generalize and sometimes does not read the entire post that he is replying to. But for those who are willing to listen his advice is good.
                          I understand how you might get tired of people telling you that you made a really bad design decision when you do not care about that. The solution is to ignore them in that case.

                          2. To a certain extent the first poster on a thread "owns" it. In the sense that they control the title that shows up in the lists and they get to pose the first question.

                          Other than that, it is free and open to all.
                          In some cases the Mods may decide to split off a new thread if an interesting topic has diverged too far from the original topic of the thread. You are free to do that at any time yourself and insert a link to your new thread. Only Mods and Admins can move existing posts from one thread to another though.

                          If the OP (original poster) has started a thread and then vanished (very frustrating) then there is nobody with more rights to the thread than anybody else.
                          SunnyBoy 3000 US, 18 BP Solar 175B panels.

                          Comment

                          • stevo
                            Member
                            • May 2015
                            • 45

                            #28
                            I (OP) haven't vanished, I'm just keeping my head down till the pissing contest has settled down.

                            I haven't been able to find anything resembling a "60 amp float charger". So the Iota DLS and Iota IQ4 3-Stage Battery Charger Module seem to be what would work just fine. My question is 25 amp or 40 amp? I do plan to get some panels some day, allot of folks on the island I live on have PV solar systems. I appreciate the help from both you guys.

                            Comment

                            • paulcheung
                              Solar Fanatic
                              • Jul 2013
                              • 965

                              #29
                              Originally posted by stevo
                              I (OP) haven't vanished, I'm just keeping my head down till the pissing contest has settled down.

                              I haven't been able to find anything resembling a "60 amp float charger". So the Iota DLS and Iota IQ4 3-Stage Battery Charger Module seem to be what would work just fine. My question is 25 amp or 40 amp? I do plan to get some panels some day, allot of folks on the island I live on have PV solar systems. I appreciate the help from both you guys.
                              If you use 225 AH FLA battery in series. the 25 amps model for you, the 40 amps model is for 320 to 480 Ah batteries unless you use AGM or other battery chemistry.

                              But wait, you did mention the batteries are golf cart batteries? If I remember right the golf cart batteries are hybrid and can take higher charge and discharge rate? Well Dereck can you please confirm this?
                              Last edited by paulcheung; 05-31-2015, 10:21 PM. Reason: additional information

                              Comment

                              • Sunking
                                Solar Fanatic
                                • Feb 2010
                                • 23301

                                #30
                                Originally posted by Willy T
                                He continually hurls insults about people that have a 12 volt system
                                Tough talk for someone who calls themselves a professional and does not even have a basic fundamental knowledge of the subject. Especially ironic you have been warned by the mods for suggesting UNSAFE and UNETHICAL practices. That is not a Pro. You got what you asked for.

                                I take time to explain detailed theories, principles and why's with a priority on safety and professionalism. I even go the extra mile and make detailed drawings and get thanked daily for my time and help. I have saved may folks thousands of dollars by preventing them from making the 12 volt mistake. 12 volts has it place low power very small systems like those used in RV and small boats where less than 1 Kwh per day is required. Otherwise they are too dangerous and expensive. If you really knew the physics, understood the principles. and a professional you would know that. Fact is you do not know it and call yourself a pro.
                                MSEE, PE

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