Off-grid home building adventure!

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  • earthquakes
    Junior Member
    • Aug 2014
    • 5

    Off-grid home building adventure!

    Ok, I've lurked for quite some time, gleaning bits and pieces of information. Just enough to really get confused... na, just kidding. But I am ready to get into specific details now, so I figure I need to just lay out my cards and be part of the conversations rather than just being on the sidelines. I'm already thankful for many of your thoughtful tidbits, insight, experiences shared.
    Here's the deal. We're building offgrid (although ironically, one of the biggest east/west lines that runs across the country to feed California is less than a mile from here). We're less than a mile from the Colorado border, N of Fort collins. We are up high at 8700 ft.
    So far we have built a cabin. Put in a well and septic. And this summer we've built the "barn" outbuilding. Plan is to put solar panels on it's perfectly southern facing roof. Batteries and all will be kept in that building. Next year we will build the house (small, 2 bdrm). Plan is for hydronic heat with wood boiler.

    I need to buckle down what type of batteries we'll use. Then the rest of the system can come together pretty easy. I'm just not sure I really know all the pros/cons of the different types, so I'm not feeling confident about any decision. I'm that type that needs to research things to death and hear everyone's experiences before I feel like I can make a good choice... (I've been sifting through threads here... lots of info!)

    So I can't decide if the flooded acid deep cycle battery, the hybrid, or NiFe would be best... or if theres something else I should be considering. It's a cold climate, space/weight isn't a problem. But full continuous usage is a must (we are not just weekenders). I'd rather pay more initially than go cheap and replace every few years...

    Just for the record, we are currently in a 5th wheel and have been offgrid for 3 yrs. It isn't new to usan we've learned a lot about what to do already. We currently have 4 135 KC panels. Also an air breeze. With 3 6V golf cart batteries. A magnum energy inverter and Apollo T80. Sized it all to run the washing machine, and we have only every had to fire up the generator a handful of times. Couldn't be happier with it all. And will definitely use Apollo and Magnasine again. We would like to keep some of the same type of equipment so spares are interchangeable and also just for familiarity sake.

    Plan is for a 24V system this time since we need 220V for the 1hp pump (via the 4024PAE). It's a soft start pump (awesome little grudfos)
    So... any thoughts that you'd like to chime in with would be great.
    Any experience with mounting the rail systems onto metal roofs? I saw the s-5!'s but haven't heard from users.

    In terms of batteries, I've l looked into NiFe...seem quite niche and may be robust enough to be worth it but I can't tell yet. So much of what I know about them comes from the suppliers, and I have to take that with a grain of salt. So also looking at flooded acid and true deep cycle batteries, although I'll admit I hart gotten quotes or talked to suppliers about them yet. And then I suppose there is the hybrid option and just knowing that they won't last long...
    I'm rambling here! Sorry for that. I'll just post this summary and then maybe I can get into more detail once some thoughts/ideas get thrown in.
    Cheers
    -eq
  • Mike90250
    Moderator
    • May 2009
    • 16020

    #2
    When I changed out 8, L-16 lead acid for 42 Nife, it required about 4x the floor space for a slight increase in storage capacity. But the plan is because the NiFe does not sulfate in 2 week cloudy weather. And have a good source of distilled water for NiFe.


    solar: http://tinyurl.com/LMR-Solar
    gen: http://tinyurl.com/LMR-Lister ,
    battery lugs http://tinyurl.com/LMR-BigLug
    Setting up batteries http://tinyurl.com/LMR-NiFe

    gear :
    Powerfab top of pole PV mount | Listeroid 6/1 w/st5 gen head | XW6048 inverter/chgr | Iota 48V/15A charger | Morningstar 60A MPPT | 48V, 800A NiFe Battery (in series)| 15, Evergreen 205w "12V" PV array on pole | Midnight ePanel | Grundfos 10 SO5-9 with 3 wire Franklin Electric motor (1/2hp 240V 1ph ) on a timer for 3 hr noontime run - Runs off PV || || VEC1093 12V Charger | Maha C401 aa/aaa Charger | SureSine | Sunsaver MPPT 15A
    Powerfab top of pole PV mount (2) | Listeroid 6/1 w/st5 gen head | XW6048 inverter/chgr | Iota 48V/15A charger | Morningstar 60A MPPT | 48V, 800A NiFe Battery (in series)| 15, Evergreen 205w "12V" PV array on pole | Midnight ePanel | Grundfos 10 SO5-9 with 3 wire Franklin Electric motor (1/2hp 240V 1ph ) on a timer for 3 hr noontime run - Runs off PV ||
    || Midnight Classic 200 | 10, Evergreen 200w in a 160VOC array ||
    || VEC1093 12V Charger | Maha C401 aa/aaa Charger | SureSine | Sunsaver MPPT 15A

    solar: http://tinyurl.com/LMR-Solar
    gen: http://tinyurl.com/LMR-Lister

    Comment

    • earthquakes
      Junior Member
      • Aug 2014
      • 5

      #3
      Interesting. So how much water do they really end up using? I actually have the lab equipment to get my own distilled water if we go that route...
      Did you size the system based on being able to have a deeper drawdown? Do you actually use them that way (80% DOD)? I was wondering how bad the voltage drop really is (I think I read that even though they have lots of charge left in them, the V drops lower than other batteries...)

      Sounds like you must have domestic water storage that you pump into occasionally, is that right?
      We have a deep, but very full well, so our 400+ gallons of water storage is all just in the well where it can't freeze and cause problems that way in the winter. Plan is to just hav a pretty large pressure tank so it doesn't run often. And even though it is a 1hp pump, the depth is usually less than 100 ft, so it isn't drawing that much...

      -eq

      Comment

      • earthquakes
        Junior Member
        • Aug 2014
        • 5

        #4
        Oh, and this might be a silly question, but why 42 cells? I thought the 48V systems were done with 40 cells?

        Comment

        • Sunking
          Solar Fanatic
          • Feb 2010
          • 23301

          #5
          Originally posted by earthquakes
          Oh, and this might be a silly question, but why 42 cells? I thought the 48V systems were done with 40 cells?
          FLA cell voltage is 2 volts, NiFe 1.3 volts
          MSEE, PE

          Comment

          • Mike90250
            Moderator
            • May 2009
            • 16020

            #6
            We have +300 fruit and nut trees, 2 dry wells, and water source is a 1.5af pond. So I pump daily, 2,000 gallons into 12,000 gal of elevated (160') tanks, and gravity feed from that.
            In my cells, I go through about 10-15 gallons monthly. I keep the batteries in the top 50% of charge even in winter. I went with 42 cells, because if one dies, it's months to get a replacement. Having the spares "sitting idle" appeared to not work, so I put them all into use. NiFe has a LOT of internal resistance, I replaced a 400ah bank, with the 800ah NiFe, just to have the surge capacity. And, the recharge efficency is not good in the top 20% either.
            Last edited by Mike90250; 08-29-2014, 12:00 PM.
            Powerfab top of pole PV mount (2) | Listeroid 6/1 w/st5 gen head | XW6048 inverter/chgr | Iota 48V/15A charger | Morningstar 60A MPPT | 48V, 800A NiFe Battery (in series)| 15, Evergreen 205w "12V" PV array on pole | Midnight ePanel | Grundfos 10 SO5-9 with 3 wire Franklin Electric motor (1/2hp 240V 1ph ) on a timer for 3 hr noontime run - Runs off PV ||
            || Midnight Classic 200 | 10, Evergreen 200w in a 160VOC array ||
            || VEC1093 12V Charger | Maha C401 aa/aaa Charger | SureSine | Sunsaver MPPT 15A

            solar: http://tinyurl.com/LMR-Solar
            gen: http://tinyurl.com/LMR-Lister

            Comment

            • earthquakes
              Junior Member
              • Aug 2014
              • 5

              #7
              Thanks for your responses Mike.
              I have actually read the whole 25 page debate thread about NiFe vs lead acid... Sheesh. And other threads too. Which took a lot of tenacity to get through for the occasional gems of useful information (as with all things online, but still). I think I'm probably ready to just go with the flooded acid (Sunking would be proud that I've "come around" ). I like the idea of using a somewhat obscure technology and I'm not afraid of the maintenance and chemistry required, as long as it is something fantastically worth it... But I'm feeling more and more unsettled about it the more I learn. And if I'm not afraid of careful maintenance, the flooded acid should last us well...

              And I'm also considering moving up to a 48v system.
              Current ideas: 2kW panels, the Apollo t80, the magnum 4448, and probably Rolls batteries (~500Ahr)

              We have a big diesel welder generator...and auto gen start. I know it's way bigger than most generators, but we needed the welder anyway. It can power anything (and everything). We've used it this summer and the thing just barely sips fuel. So we feel pretty comfortable that it is our backup. And could happily run it for the 5 days a year that the sun doesn't come out (instead of doubling battery bank to last 3-4 days, we'd go for a smaller bank and burn 5 gallons of diesel on the days we'd need to). And heavy shop tools wouldn't run off the solar, we'd run the generator to plane boards and the like...so we'll be using it anyway...

              For details that I know some of you would ask about. Solar insolation here is 5.7. Highest temp I've seen is 85, long stretches of very cold and snow. But even when cold and snowy, the sun usually comes out. Daily use is calculated to be ~200Ahr/day. Pretty low, but we already live on solar, and are mindful about how we use it; do all the heavy energy usage stuff early in day, don't suck it dry on cloudy days, only LEDs, etc...

              So, it seems like the system would be more efficient at 48V. And 48V would be easier to charge from a 2KW array. I can switch my planning for going towards a 48V system pretty easily... I was a bit surprised at how much the price of the Apollo T80 has gone up lately. And seems harder to find. Does anyone know if there's something going on with that model (being discontinued or ?).
              Now, about wiring the batteries (and therefore picking sizes and models)... I had really liked the idea of being able to replace bad cells with the NiFe. No luck with that anymore. So then I thought it might be nice to have parallel strings. But I understand they don't charge evenly and are shorter lived that way. A back-up isolated string (or bank) would make me feel better in terms of redundancy, but I doubt the cost/benefit is worth it...

              This back-up-string of batteries idea comes from our current setup. We can switch between a 2x6V bank, and a spare bank of 2x12V. Easier to swallow when it's just a two batteries, and not a string of $1000s.

              We will keep the old 12V NiFe set on the wind generator to play with...but for nothing more than non essential lighting. Who knows. Maybe we'll be so impressed we go for NiFe when replacement time comes, but until we really experience it, I'm not feeling ready to jump in.

              So that's what I'm currently thinking on... Shoot holes in it, ask questions, give ideas if they come I you...
              Oh, and happy long weekend of course!

              -eq

              Comment

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