Do floating batteries get stratified?

Collapse
This topic is closed.
X
X
 
  • Time
  • Show
Clear All
new posts
  • mapmaker
    Solar Fanatic
    • Aug 2012
    • 353

    Do floating batteries get stratified?

    This is from the Iota IQ4 Battery Charger Manual:

    If the battery has remained in the Float State for seven days, the IQ4 automatically provides an equalization charge to dissolve any sulfate layer on the battery’s plates and to avoid stratification.
    I believe that the 'equalization' is really a bulk/absorb cycle. But my question is "Is it really necessary to absorb or equalize a battery that constantly floats?"" If so, Why? Is Iota correct that a battery in float becomes stratified?

    --mapmaker
    ob 3524, FM60, ePanel, 4 L16, 4 x 235 watt panels
  • Mike90250
    Moderator
    • May 2009
    • 16020

    #2
    Batteries stratify in a complex way, but yes, batteries in shallow or float cycle will stratify. They (flooded batteries, not AGM) need a weekly charge that will gas them a bit, to stir the electrolyte up a bit. Or drive them around the block!
    Powerfab top of pole PV mount (2) | Listeroid 6/1 w/st5 gen head | XW6048 inverter/chgr | Iota 48V/15A charger | Morningstar 60A MPPT | 48V, 800A NiFe Battery (in series)| 15, Evergreen 205w "12V" PV array on pole | Midnight ePanel | Grundfos 10 SO5-9 with 3 wire Franklin Electric motor (1/2hp 240V 1ph ) on a timer for 3 hr noontime run - Runs off PV ||
    || Midnight Classic 200 | 10, Evergreen 200w in a 160VOC array ||
    || VEC1093 12V Charger | Maha C401 aa/aaa Charger | SureSine | Sunsaver MPPT 15A

    solar: http://tinyurl.com/LMR-Solar
    gen: http://tinyurl.com/LMR-Lister

    Comment

    • Sunking
      Solar Fanatic
      • Feb 2010
      • 23301

      #3
      Originally posted by mapmaker
      I believe that the 'equalization' is really a bulk/absorb cycle.
      Incorrect. EQ is Constant Voltage controlled over charge. EQ voltage is approx 2.6 vpc for FLA.

      As Mike said FLA batteries in Float can become stratified. A quick EQ to gas the batteries will stir the acid up but not recommended.
      MSEE, PE

      Comment

      • mapmaker
        Solar Fanatic
        • Aug 2012
        • 353

        #4
        Originally posted by Sunking
        Originally posted by mapmaker
        I believe that the 'equalization' is really a bulk/absorb cycle.
        Incorrect. EQ is Constant Voltage controlled over charge. EQ voltage is approx 2.6 vpc for FLA.
        I agree that equalization is not bulk/absorb. My point was that the 'equalization' that Iota provides every 7 days is the same as the Iota bulk/absorb cycle.... It's not what you or I would call 'equalization'.

        --mapmaker
        ob 3524, FM60, ePanel, 4 L16, 4 x 235 watt panels

        Comment

        • russ
          Solar Fanatic
          • Jul 2009
          • 10360

          #5
          Do batteries really float? I thought they would quickly sink!
          [SIGPIC][/SIGPIC]

          Comment

          • inetdog
            Super Moderator
            • May 2012
            • 9909

            #6
            Originally posted by russ
            Do batteries really float? I thought they would quickly sink!
            You could try using a tub of mercury. I am sure they would float in that.

            (Once upon at time mercury fluid bearings were used for vibration isolation. Not so much anymore outside of laboratories.)
            SunnyBoy 3000 US, 18 BP Solar 175B panels.

            Comment

            • Sunking
              Solar Fanatic
              • Feb 2010
              • 23301

              #7
              Stratification is a complicated subject. Mostly occurs in a systems where batteries are cycled frequently and taller in shape like a LR16 cell on high discharged rate batteries for SLI and traction. Not much of a problem deep cycle batteries, or with more uniform cube shaped batteries. There are two ways to reverse stratification.

              1. Not practical for RE applications is a pump that circulates electrolyte.
              2. Is a controlled over charge that produces gassing over an extended period of time. Gassing voltages occurs at roughly 2.4 vpc @ 25 C. Not something you want to do frequently.
              MSEE, PE

              Comment

              • mapmaker
                Solar Fanatic
                • Aug 2012
                • 353

                #8
                Originally posted by Sunking
                Stratification is a complicated subject. Mostly occurs in a systems where batteries are cycled frequently and taller in shape
                That has been my understanding, but then why would a floating battery get stratified? A battery on long term float is NOT being cycled.

                Here's a quote from another battery charger manufacturer:
                The Charge Wizard will automatically select its STORAGE MODE of operation (13.2-volts) once the battery reaches full charge and remains unused for a period of 30 hours. This feature is standard on all of Progressive Dynamics Marine Battery Chargers.

                At a charging voltage of 13.2 volts, the converter/charger will maintain a full charge, reduce gassing and water loss. However, this lower voltage does not provide enough gassing to prevent a battery condition called Battery Stratification.

                In order to prevent Battery Stratification, an Equalization Charge (increasing charging voltage to 14.4-volts) must be applied periodically. The Charge Wizard automatically selects its EQUALIZATION MODE (14.4 volts) every 21 hours for a period of 15 minutes.
                --mapmaker
                ob 3524, FM60, ePanel, 4 L16, 4 x 235 watt panels

                Comment

                • Sunking
                  Solar Fanatic
                  • Feb 2010
                  • 23301

                  #9
                  Originally posted by mapmaker
                  That has been my understanding, but then why would a floating battery get stratified? A battery on long term float is NOT being cycled.
                  They typically do not get stratified.
                  MSEE, PE

                  Comment

                  • mapmaker
                    Solar Fanatic
                    • Aug 2012
                    • 353

                    #10
                    Originally posted by Sunking
                    They typically do not get stratified.
                    Originally posted by Sunking
                    As Mike said FLA batteries in Float can become stratified. A quick EQ to gas the batteries will stir the acid up but not recommended.
                    Well, that makes everything clear
                    So what's with these battery chargers that include weekly or daily "equalizations" of batteries on long term float... Does it make any sense to you?

                    --mapmaker
                    ob 3524, FM60, ePanel, 4 L16, 4 x 235 watt panels

                    Comment

                    • Sunking
                      Solar Fanatic
                      • Feb 2010
                      • 23301

                      #11
                      Originally posted by mapmaker
                      So what's with these battery chargers that include weekly or daily "equalizations" of batteries on long term float... Does it make any sense to you?

                      --mapmaker
                      Yes it is just Bells and Whistles. You only EQ a battery when under specific conditions. It depends on what type of battery and how it is used. Batteries for float service are not compatible with regular cycle service. They are made for very high charge and discharge rates. Many are VRLA which never get a EQ charge or like those found in a UPS. RE applications are unique in that the batteries rarely ever get fully charged because there is not enough sun hours in a day to complete the cycle. I have said many times including others that Bulk = Absorb. Today manufactures are specifying higher voltages for RE applications on solar. Every battery is unique and one must have a hydrometer and knowledge of how to use it along with a genny. There is not a one size fits all answer. When you go off-grid you have a new part time job 7 days a week with no days off monitoring batteries and power usage.
                      MSEE, PE

                      Comment

                      • Shockah
                        Solar Fanatic
                        • Nov 2013
                        • 569

                        #12
                        Originally posted by Sunking
                        Yes it is just Bells and Whistles. You only EQ a battery when under specific conditions. It depends on what type of battery and how it is used. Batteries for float service are not compatible with regular cycle service. They are made for very high charge and discharge rates. Many are VRLA which never get a EQ charge or like those found in a UPS. RE applications are unique in that the batteries rarely ever get fully charged because there is not enough sun hours in a day to complete the cycle. I have said many times including others that Bulk = Absorb. Today manufactures are specifying higher voltages for RE applications on solar. Every battery is unique and one must have a hydrometer and knowledge of how to use it along with a genny. There is not a one size fits all answer. When you go off-grid you have a new part time job 7 days a week with no days off monitoring batteries and power usage.
                        Sunking, do you sometimes feel like Biff?



                        I'm here for another knock on the head...

                        Isn't that a hidden beauty of AGM,,, no internal way to monitor them,,, kind of relieves you of the part time job?
                        Design the off-grid system mathematically correct, using top rated components, and (hope to) get 3-5 years of trouble free service.
                        Cross the bridge of failed components as they come?

                        Monitoring power usage will become discipline as 2nd nature kicks in.
                        [CENTER]SunLight @ Night[/CENTER]

                        Comment

                        • Sunking
                          Solar Fanatic
                          • Feb 2010
                          • 23301

                          #13
                          Originally posted by Shockah
                          Isn't that a hidden beauty of AGM,,, no internal way to monitor them,,, kind of relieves you of the part time job?
                          AGM certainly has it benefits, but like anything else has trade-offs starting with expense and shorter cycle life.
                          MSEE, PE

                          Comment

                          • electrodacus
                            Member
                            • Mar 2014
                            • 94

                            #14
                            So you need a generator to properly maintain Lead Acid in an offgrid situation?
                            Another point for LiFePO4

                            Comment

                            • Sundetective
                              Solar Fanatic
                              • Sep 2011
                              • 205

                              #15
                              Perhaps you can have it both ways someday using a smaller LiFePO4 bank as a Slave bank to service
                              a poor, but much larger Lead Acid Battery Bank.

                              That way as far as the LA Bank knows the charging just continues to finish at sundown.

                              What the Sun couldn't finish your modern marvels do finish.
                              Yes the LiFePO4 bank charged quickly, efficiently and then
                              kind of liked hanging around partially charged to boot.

                              This after being of service to the temperamental and needy lead acid.
                              Like hand and glove.

                              Today it may not make sense unless money was not the biggest consideration.
                              If fuel was $15 or $20 per gallon (for whatever reason someday) the concept may begin to look real good.


                              I've been waiting on Panasonic to make it happen since they got some people excited in 2009.

                              'Panasonic's new home battery could store a week's-worth of electricity'






                              'Panasonic Begins Mass Production of Energy Storage Solutions for the European Market'




                              I'm still looking for it.

                              Bill Blake


                              Originally posted by electrodacus
                              So you need a generator to properly maintain Lead Acid in an offgrid situation?
                              Another point for LiFePO4

                              Comment

                              Working...